Torque & HP Open Discussion |
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lewy2001
Grand Poobah Joined: March-19-2008 Location: NSW Australia Status: Offline Points: 2234 |
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Those elbows would probably be more restrictive than Alan's. Which negates the whole purpose of the exercise. From memory that is probably why the Edelbrooks flowed better in the first place.
Alan don't forget to make sure your exhaust flaps are in good condition. The log style of manifold is more prone to a backwash without the riser section. |
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If you're going through hell, keep going
89 Ski <a href="http://www.correctcraftfan.com/diaries/details.asp?ID=5685" ta |
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Roger, the elbows are stock and are new old stock, never been mounted on an engine before this. I've seen 2 styles of elbows, the ones I have and your style. How are your hoses plumbed? |
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You can’t change the wind but you can adjust your sails
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uk1979
Platinum Member Joined: June-13-2007 Location: United Kingdom Status: Offline Points: 1412 |
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Alan have you reworked the elbows, look at my elbows on my SBC Edelbrocks.
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Lets have a go
56 Starflite 77 SN 78 SN 80 BFN |
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Chris 79, There is only one fitting on the elbows not 2, I could drill and tap the other side but I don't think thats the problem. Besides I can't put the fittings on the outboard side as the motor cover will not close. Just to clarify, the manifolds and elbows are running at 98 degress, cool to the touch but how the water is exiting the elbow is the problem causing a hot spot at the top of the hose. I'm going to play around with the water flow tonight and see how that affects things.
As for routing the infeed water in the bottom that makes sense,I can easily change that but I plumbed them that way on the advice of someone that has a set on a boat now without any issues that I'm aware of. Secondary problem easy to fix. Thanks for the input I'll let you know what happens. |
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You can’t change the wind but you can adjust your sails
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79nautique
Grand Poobah Joined: January-27-2004 Location: United States Status: Offline Points: 7872 |
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I don't believe that the feed to the mainfold is correct it should have been to the lower fitting, forcing the water up and out, the way it is currently, air pockets can and will be created, and that's not good read cracked mainfold hydro-locked motor. The way it currently is plumbed is not good for flow or thermal transfer characteristic nor will it help purge the system of air within the mainfolld.
also I would try varying the amount of flow to the elbow and watch how the flow changes as it exits the elbow, try using the other fitting to the elbow and see what effect that has, use both fittings and check the effect that has, but I believe your going to need to use both ports of the elbow to cool it properly this will force water over the top of the elbow and provide much better thermal tranfer to the water. you have to slow the flow on these manifolds down, your creating a spray internally automaticly from the reduced dia of the fitting, so feeding at the same pressure thru the same 1" hose is not good, 1" ID hose goes into a 3/8" fitting can you say nozzle because that is what is happening. there is much more to a water jacket design than meets the untrained eye. |
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21133 |
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Alan, I cant really comment on the Commanders either- theyre installed on Nick's engine, but that boat hasnt hit the water yet. The elbows definitely look the same on the Commanders/Edelbrocks though... Ill be keeping an eye on what you find out! |
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lewy2001
Grand Poobah Joined: March-19-2008 Location: NSW Australia Status: Offline Points: 2234 |
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The "airline" caused a huge controversy in the Wake community over here. Lots of rumors etc they never really hit the market a few were built though. I think somebody else has the moulds now maybe we will see something eventually. The Matrix are a quality boat. I looked at them just before I imported my 89. They compare very well to a Malibu Sportster or Response same price as Sportster but size and fitout of Response. My favourite is the Sorrento closed bow which is a great ski boat that has sub floor floodable ballast that pumps out a good wake for its size. Just could not justify the AUS$45000 investment. I like the size and crossover capabilities because we do a bit of everything but are not good at any of them |
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If you're going through hell, keep going
89 Ski <a href="http://www.correctcraftfan.com/diaries/details.asp?ID=5685" ta |
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Alan,
A "S" bend my be pretty tight centers to mandral bend. You may want to consider fabbing them up like Tim did using butt weld SS tube fittings. Less than 45 degree bends can be cut. Mcmaster has the 304 SS. Do not use the "muffler" grade SS parts found at auto/truck supplies. They are 400 series SS and will rust. 304 butt weld fittings |
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Luchog
Grand Poobah Joined: April-17-2007 Location: Argentina Status: Offline Points: 2135 |
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what happened to the "airline" or something alike? I still got some pics of a boat waay loaded with people and a Big block engine.
Is that Matrix boat a Malibu splash??? |
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lewy2001
Grand Poobah Joined: March-19-2008 Location: NSW Australia Status: Offline Points: 2234 |
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If you're going through hell, keep going
89 Ski <a href="http://www.correctcraftfan.com/diaries/details.asp?ID=5685" ta |
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JoeinNY
Grand Poobah Joined: October-19-2005 Location: United States Status: Offline Points: 5696 |
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My Commander style manifolds were paired with a 90 degree Piece so not a direct comparison I am afraid. I am sure there is something that can be done for more even flow, maybe even a simple diverter on the end of your hose fitting might help. But I think someblue silicone high temp exhaust hose might be the real trick.
Looking good though, and your exhaust temperature might change a lot with tuning so I wouldn't be getting too concerned about the hose temp yet. |
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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sorry for the hijack but lewy just curious could you link some ski boat manufacturer from there?
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<a href="">1992 ski nautique
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Thanks Andy, may come in handy |
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You can’t change the wind but you can adjust your sails
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Andy
Senior Member Joined: July-27-2008 Location: M'boro, TN Status: Offline Points: 382 |
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If you have no one local, I haven't found anybody that I liked. you could give these guys a shot. They're on the east coast somewhere I think. I've gotten some things from them in the past, always easy to deal with, and I've gotten some off things.
Mandrel Bending solutions |
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Lewy, I made a template today of the elbows I need and I hope to find someone local that can bend up a set of stainless elbow. I think once I install those I'll be ok, just don't ever recall the hoses getting this hot with teh PCM manifolds. I have s few other options if these don't work out the way I want them to, few more weekends and we'll see.
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You can’t change the wind but you can adjust your sails
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lewy2001
Grand Poobah Joined: March-19-2008 Location: NSW Australia Status: Offline Points: 2234 |
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Alan,
In the land downunder we do not seem to use the concept of the rubber hose straight onto the back of the exhaust manifold. Even our very early ski boats used SS S-bends and then the rubber hose after that. Normally the water exit tube is in the S-bends but a bit lower so there is less chance of water misting getting back into the engine. Even though your US boats were light years ahead of our locally made boats until the last few years. I feel this is one area where our boats were better. The bends below are just for info the freight costs from AUS would make them uncompetitive. They are mandrel bent so they flow very well. The alloy log manifold may be a option for some US based wanting log style manifolds. I always planned on going the Hi-tek path in the future but these are very well priced. I will try and get hold of a set and investigate more. Looking forward to your opinion after the water test. On the performance gains you have achieved with these modifications S-Bends Alloy Log Exhaust Manifolds |
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If you're going through hell, keep going
89 Ski <a href="http://www.correctcraftfan.com/diaries/details.asp?ID=5685" ta |
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Luchog
Grand Poobah Joined: April-17-2007 Location: Argentina Status: Offline Points: 2135 |
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I still dont think you'll burn the hose.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Alan,
I have to assume that the elbow has only 1 water jacket. How many water ports are there from the jacket into the exhaust? Getting the water into the exhaust through another port I can't imagine would make much of a difference. The exhaust flow should be blasting the water all over in there? |
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Munday
Gold Member Joined: August-17-2004 Location: United States Status: Offline Points: 538 |
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Some of the old v drive guys had this same problem.The answer they came up with was plumbing both sides of each elbow.Of course they also had alot more space than we do under the doghouse.
Nice job on your motor Allen very well laid out and detailed.Really like your plug wire routing. Munday |
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If the only tool you have is a hammer,everything starts to look like a nail.
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Pat, in this photo you can see where the water comes in the front top of the log, circulates down the length of the manifold then comes out the front bottom and is directed to the elbow via flexible hose and out the exhaust. |
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You can’t change the wind but you can adjust your sails
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p/allen
Gold Member Joined: March-14-2006 Location: Dixon Illinois Status: Offline Points: 942 |
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Can you block off a portion of the bottom part so it will be redirected to the top part of the outlet. Does the hose from the front cool the manifold and dump out the top of it .
Is the inlet you are testing the extra water from the rwp . that doesnt go through the engine ? |
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Pulled the water feed to the elbow and started the engine briefly, plenty of water out the hose. Then pulled the elbow itself and hooked it up to the tap.
From the side it appears plenty of water right? But looking from the rear you can see how the water circulates around and dumps out the bottom only. The hose was quite a bit hotter on the top than the bottom and this photo confirms my thoughts. I believe I'm just going to have a stainless steel 3" elbow made to go from the manifold elbow all the way back to the mufflers and eliminat as much rubber hose as I can. Anybody have any thoughts or experience with these manifolds, they are similar in design to commanders and I don't recall hearing of any cooling issues with those. JoeinNY/Trbenj,etc..comments? Thanks |
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You can’t change the wind but you can adjust your sails
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Actually if you look closely at the last photo you'll see that the exhaust hose is at a bad angle to the elbow outlet, I think I simply have a hot spot on the top on the hose because things aren't lined up correctly. I planned to replace the corrugated hose anyway but just haven't gotten to it yet. I also made an adapter for the A/F sensor to fit the Edelbrocks, (nice having friends with an EDM machine)you can see it with a temporary plug on the starboard side. Hopefully once I get the cooling issue solved I can see how that works. |
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You can’t change the wind but you can adjust your sails
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Luchog
Grand Poobah Joined: April-17-2007 Location: Argentina Status: Offline Points: 2135 |
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I had that rubber smell/smoke when I replaced the hose after my manifold repair. It was gone after a few outings.
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kapla
Grand Poobah Joined: March-27-2008 Location: BA, Argentina Status: Offline Points: 6148 |
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its a dali... good work there... |
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<a href="">1992 ski nautique
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SNobsessed
Grand Poobah Joined: October-21-2007 Location: IA Status: Offline Points: 7102 |
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Alan - Your engine is a work of art!
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“Beer is proof that God loves us and wants us to be happy.”
Ben Franklin |
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Fired up the 81 today, started right up and sounds pretty good. Wasn't able to tune it much as I still need to finish the exhaust system and I'm trouble shooting why my exhaust hoses are getting so much hotter than the manifolds. Strange issue is the mainfolds are running at less than 100 degrees but the hoses are about 220, hot enough where I could smell them. The motor itself is runnign at 140 so it's not over heating, just the hoses are hot and plenty of water out the exhaust.
Anyway here's a few pict of the progress. |
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You can’t change the wind but you can adjust your sails
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Here's a link to the controller I'm using. I think this is the same one Matt mentioned he has.
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You can’t change the wind but you can adjust your sails
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81nautique
Grand Poobah Joined: September-03-2005 Location: Big Rock, Il Status: Offline Points: 5774 |
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Well it's been a very slow winter for me boat wise, like many of us work is the priority and it's eaten up my spare time. I'll never get to the manifold flow testing but have made progress port matching the HM manifolds and the new intake.
One thing I really wanted to get accomplished was to make an adapter so I could install an air/fuel sensor to plug into an Innovate Products wide band controller so when I get the top end of the motor put together I can do some real tuning. After a few trips to my buddies machine shop during lunch hours we came up with this. Should do the trick, it is intended to mount between the manifold and riser. This particular one will fit the PCM Manifolds as thats the exhaust that going back on the boat until I finish working on the HM's. I hope to have them on before Green Lake for the bling factor. Once I switch over to the Hm manifolds I would make this and the controller available to anyone with a PCM setup that wanted to tune their boat. |
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You can’t change the wind but you can adjust your sails
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wakeboardin2k4
Platinum Member Joined: December-14-2006 Location: Hopatcong, NJ Status: Offline Points: 1117 |
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General question related to torque...does anyone know if the python 502 or used rectangular or oval intake ports?
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"I'm planning to bring my girl that rides on a trailer with me and leave my girl that complains about camping at home"
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