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Bri892001 View Drop Down
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    Posted: September-08-2010 at 1:40am
Hi guys, I found the cause of my hesitation as well and fixed it.

It was the accelerator pump. I was getting a squirt, so I though that the Accelerator pump was fine, but it turned out there was too much play in the linkage. I adjusted the little bolt, spring deal on the pivot to take up the slack now. It works great now! Takes off like a champ, it really made my weekend.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 71redrocket Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2010 at 11:40pm
As far as doing the carb myself I knew a guy who did it for me. I brought him carb and kit for $70 he rebuilt, glass beaded the inside and painted for a true professional job. So kit and labor I was into it for 120 compared to 500 brand new. I did fuel pump to just to take care of almost all fuel delivery. I would pay to have it done rite all day if you dont know what your doing. Check your fuel water/separater if havent done yet.
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bmiller View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-27-2010 at 1:08am
Jusy to let you guys know.Took the boat out tonight for a test run and it runs great.Alls well and time to go boating.Thank god Holley steped up to the plate and admitted there mistake.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2010 at 12:33pm
I do have new plugs, wires, cap and rotor (mine is not a points type, it's a prestolite with the electronic ignition). Also, a new fuel filter, the inline type mine doesn't have a water separator.

Doing the above tune up did improve the overall performance a little. The boat got a little more power and a slightly faster top end. It seemed to make the stumble a little less, but didn't make it go away.

The timing is a little suspect. It's advanced to 13 degrees, but bringing it back to the recommended 10 seemed to worsen matters.

Actually, correction, bringing the timing back to 10 degrees worsened matters before I replaced the spark plugs and everything. And, I had a wacky assortment of different plugs in there previously, as mentioned here: Different Plugs Post

Do you think that now that I have the right plugs, bringing the timing down to 10 degrees might improve things?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 81nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2010 at 11:59am
Bri892001, You've got a stumble at throttle up and a stumble after 1500. 2 totally different issues. Before messing with the carb ensure that the motor has a fresh tune up, new cap, rotor, plugs, etc.

Don't adjust the accel pump and it's not your power valve. I suspect timing and tune up, just verify that everything tune up wise is good first then post back and we'll look at the carb.
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Bri892001 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2010 at 10:51am
Thanks Peter,

I've checked for a squirt, and I do get one. But it could be that it's coming in late. I haven't gotten a chance to adjust it or look at that aspect of it carefully.

Aside from adjusting the little spring thing that hits the pump lever, which is still a possibility, are there are other adjustments that can be made? Any other aspect of the carb that could be at fault? Would a faulty power valve do this?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2010 at 8:50am
Brian,
Pull the flame arrestor, look down the throat of the carb (engine not running), advance the throttle linkage and look for a squirt of gas. If none, then it's the accelerator pump in the carb or it's linkage that needs work.


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Bri892001 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-26-2010 at 2:15am
My issue is like a stumble when you try to accelerate quickly. It's mostly off idle, but I've noticed it can happen when quickly accelerating from one speed to a higher speed, even from 1500 rpms or so.

Full throttle is fine, and if you accelerate easy, it's fine. If you punch it though, such as to get a big slalom skier out of the water, it will hesitate, if it's not totally warmed up, it can hesitate pretty badly.

Also, idles and starts up hot and cold fine.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Luchog Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2010 at 9:18pm
Originally posted by Bri892001 Bri892001 wrote:

71RR,

My boat has a hesitation and I'm on the fence between doing a renew kit or getting a whole new carb.


describe your issue?
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bmiller View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2010 at 5:02pm
Just got the New carb from Holley yesteraday.I plan on putting it on tonight.Will let you guys know what happens.Just for your information,Holley sent me a notice in which you can go on the interent at www.holleytv.com.It gives you a video guide on how to tune your carb.It shows you everything you need to know.When you get to the site just click on "carb tuning" and it has multiple videos on what you need to know when tuning your carb.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 81nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2010 at 12:51pm
Originally posted by bmiller bmiller wrote:

Good news guys,contacted Holley Technical this morning and told them what my problem was.I told him that the carb was only 4 years old and what had happened.The guy from Holley wanted the date code and list number and found out that for that carb and the year it was made that they had trouble with bad castings during manufacturing.He said they had alot of trouble and had several carbs from that time period to come back.He told me to box the carb up and send it back to Holley in Bowling Green Kentucky and that they would send me a new carb back to me for free.Problem solve with no money out of my pocket.If any of you guys put 450cfm carbs on your boats around the time period of 2005 just watch out for that potential problem.


Just caught this thread, I had the exact same problem with a new 600 Holley about 4 years ago, too much lead in the casting was what Holley told me. My bowl was breaking down and the flakes were preventing the needle from closing causing flooding. Replaced with a brand new unit no charge also. Been running beautifully since.
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Bri892001 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2010 at 12:37pm
71RR,

How hard would you say it is to do the carb renew kit?

My boat has a hesitation and I'm on the fence between doing a renew kit or getting a whole new carb.

I know I could remove and replace the carb without much trouble. So, I was thinking it would make sense to just replace it for a little extra verses paying someone to rebuild it.

Would you put rebuilding it at a beginner level, intermediate, expert? The more I read about 4160s, the more complicated it looks. Do you need and special tools or chemicals?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 71redrocket Quote  Post ReplyReply Direct Link To This Post Posted: August-24-2010 at 8:48pm
Update on mine I did the carb re-new kit and fuel pump in mine and shes running like a scalded biatch now. I had the same problem once I opened the carb the power valves were shot along with some other stuff. In the future if the boat sits for a period of time I will drain the bowls.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: August-19-2010 at 10:06am
I think the Fram people use the same marketing people as do the Jiffy Lubes....change your oil every 3000
"the things you own will start to own you"
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-19-2010 at 1:52am
Peter,your cool on the comments.I know when to take a joke.Theres only motorcraft stuff on both my boat and 65 mustang sitting in my garage.I use the lead substitute just like you said Peter.I still have the soft seals in the valve train.This engine has never been touch internally so if it ain't broke then don't fix it is my motto.Shipping the carb out on 8-15-10 by 2 day priority mail.The guy at Holley said by late to mid next week to get a new carb.Its worth the wait if it doesn't cost me anything!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 8:38pm
Originally posted by Bri892001 Bri892001 wrote:

Actually, when did boat motors stop needing led?

I know you were talking to the other Brian, but figured I'd fill in.

First you need to know that lead was never meant to be a lubricant for internal parts of your typical engine. Lead was added as a octane booster to gas but it was found to also be beneficial to lubricating valve guides and cushioning valve seats. When the EPA banned the lead from the gas, the chemical companies marketing guys took over and created a lead "substitute" and sold it to the public!!! There is no such thing as a lead substitute and the stuff in the bottle doesn't do any good.

I'd like to take a step backwards in time - Marine fuel used to be "white gas". This is straight run gas from the refinery without any additives whatsoever. All the low compression engines ran fantastic on this low octane fuel plus it was the only gas you would find at the gas pier. These old engines ran without any hardened valve guides nor any hardened valve seats. Low octane but no additives!! White gas can still be found as a camp stove/lantern fuel. No additives to plug up the lamp mantels or the stoves orifices.

Run the engine and don't spend the $$ on "snake oil in a bottle". When the time comes for a top end job on the engine then you can decide what to do with the guides/seats. Some have chosen not to go with a rather expensive upgrade because their machine shop didn't feel it was worth the extra cost!!

All my boats as well as many friends I have though the ACBS have been running unleaded for years without issues!!

As mentioned, the other Brian got suckered into buying the stuff!! High mark up/profit for the retailer at the store or at the gas pump dock!!

EDIT: I forgot to comment about the Fram. Do a CCfan search on "Fram" and plenty of info comes up including links to in depth /cut open research on how bad they really are. The guy using the remote filter must have been paid to screw that Fram on there!!!   


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 6:33pm
Actually, when did boat motors stop needing led? We used to have a 69 starcraft with a 4 banger Chevy, if I'm not mistaken, I think we used to add it.

On Fram Filters, I remember seeing one of those Chopper Shows on Discovery, and this guy had set up a remote filter that was a Fram. I remember thinking the Orange looked really cool against the black color of the bike. I guess that motor was more for show than for go?

I know you were talking to the other Brian, but figured I'd fill in.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 6:29pm
Brian,
That's fantastic news on the carb. Sometimes things do work out for the better. However you'll be with out the boat for awhile. What did they tell you about the turn around time?

No opinions on the lead substitute? Maybe my comment about the Fram filter got to you? Don't tell me, you're a closet Fram filter user!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 5:06pm
incredible..only in america...
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 1:54pm
That's awesome news.

Let us know how it runs after you install the new one.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 1:50pm
Good news guys,contacted Holley Technical this morning and told them what my problem was.I told him that the carb was only 4 years old and what had happened.The guy from Holley wanted the date code and list number and found out that for that carb and the year it was made that they had trouble with bad castings during manufacturing.He said they had alot of trouble and had several carbs from that time period to come back.He told me to box the carb up and send it back to Holley in Bowling Green Kentucky and that they would send me a new carb back to me for free.Problem solve with no money out of my pocket.If any of you guys put 450cfm carbs on your boats around the time period of 2005 just watch out for that potential problem.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 12:30pm
metering blocks are available but not part of any kit I've seen.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 12:24pm
Do the renew (rebuild) kits come with new metering blocks?!

At what point to you just go with a whole new carb?

Well, at least you know where your problem is.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 12:06pm
water sitting in the fuel bowl is what ate up the plate, not the subsitute or ethanol in the gas.

I subspect this boat has sat for some time resently in it's life.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 8:56am
Brian,
Why are you using the lead substitute? Someone saw you walking in the door and sold you a bottle of nothing! I hope you're not buying Fram oil filters as well!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote Whitfield Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 6:20am
Any chance of snapping a pic or two of the train wreck?

I'm curious as to why the metering block would be eaten up and even more so how to avoid it happening to me.

I'm not familure with the led addative. I've heard it was to lubricate the valve guides on older engines, but no one I know runs it on old stuff. Any chance it is addative related?
Michael ....    

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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-18-2010 at 3:01am
Just to update,tore into the carb today.Thought the problem was the power valve that was bad.The inside of the metering block assembly is totally ate up.Never seen anything like it.It looks like it got sat in a bucket of battery acid.I have no idea if its the ethanol in the gas or the lead additive that I'm using.I need to rebuild the whole carb.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote bmiller Quote  Post ReplyReply Direct Link To This Post Posted: August-17-2010 at 12:23am
Just to get back with an update,I did check the fuel pressure on the pump and it was 7 lbs as you ask 79.As for Tim's suggestion about the power valve and I know 79 thought that it probably was'nt the problem.I did talk with Richard at SKIDIM today an ask there opinion.He also said fuel pump but that doesn't seem to be the problem.He also did say to check the power valves to see if they were blown.He said to turn the mixture screws all the way in to see if the engine dies.If it does then the power valves are good.I tried it tonight and found that the engine does did not die on me which leads me to believe this might be the problem.If anyone else has an comment or suggestion I would sure like to hear it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Luchog Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2010 at 9:41pm
Check the fuel/water separator,
take off fuel bowl from the carb to check for dirt on the main jets.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 71redrocket Quote  Post ReplyReply Direct Link To This Post Posted: August-16-2010 at 8:43pm
I have a 71 stang with a 302 and am having the same exact problem you are. I bought a new fuel pump and 4160 re-new kit of course with the new carb and spacer gaskets. Im gonna tackle it tomm afternoon my boat does it more often when its underload as well. Sometimes it will run just fine when not in gear. Im pretty sure its the fuel pump but Im not gonna play around and do it all for piece of mind. Oh and the renew kit comes with new powervalves from skidim.
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