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proper prop installation

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 4mor Quote  Post ReplyReply Direct Link To This Post Posted: March-06-2013 at 12:43am
Wow!! Never knew that mounting a prop could be so complicated. My '66 S-N came with a bronze prop. At the time, I bought a spare since my boat (and my roommates boat) were to be used by various ski clubs in Florida for their tournaments. I have interchanged the two props at least a dozen times over the past 48 years and in all that time, I have never "blued" the shaft or for that matter, even cleaned it. Am I doing something wrong or am I just lucky .
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 4mor Quote  Post ReplyReply Direct Link To This Post Posted: March-06-2013 at 12:42am
Wow!! Never knew that mounting a prop could be so complicated. My '66 S-N came with a bronze prop. At the time, I bought a spare since my boat (and my roommates boat) were to be used by various ski clubs in Florida for their tournaments. I have interchanged the two props at least a dozen times over the past 48 years and in all that time, I have never "blued" the shaft or for that matter, even cleaned it. Am I doing something wrong or am I just lucky .
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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: March-02-2013 at 10:18pm
Well, it looks some props are changing hands,.   I am getting a used one myself.

I'll do the lap just to be safe.

Hopefully this thread will help others know about the technique.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: March-02-2013 at 8:51pm
Chris,
I say yes since the whole idea is to precisely match the two tapers. Yes, machining is pretty accurate but I still suggest lapping. It doesn't take much for the tapers to be off .0005" over the length of the taper.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote SNobsessed Quote  Post ReplyReply Direct Link To This Post Posted: March-02-2013 at 5:08pm
New twist on an old subject:

Does a prop need to be re-lapped when it goes on a different boat?

I would think not, but maybe there could be a slight difference in taper.

Pete - What do you think?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 4:56pm
Originally posted by eric lavine eric lavine wrote:


really the combination of the 3, die lap and sweat, i would concur is probably the correct way to install a prop, in reality though i dont know how important it would be to sweat the prop at this point, obviously if you want it up on the taper this would be the way to do it

Eric,
With the lap and sweat, you'll need one of these to get it off!!



I'd have to borrow our 55 ton from work!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote mrwillya Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 4:13pm
Took the Ski Supreme out this weekend with the new ACME 543 and WOW what a difference! I didn't notice it until I was pulled behind it on skis. It almost pulled the rope out of my hand! I then had someone else drive and really felt the faster hole shot. I guess while I drove it it was tougher to notice the difference. Sounds odd, I know!

Thanks for your prop help.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 3:11pm
i always forget about the dummy factor lol, I really can picture now someone really heating up the prop, thats the reason i suggested 350 or 400 in the oven.
really the combination of the 3, die lap and sweat, i would concur is probably the correct way to install a prop, in reality though i dont know how important it would be to sweat the prop at this point, obviously if you want it up on the taper this would be the way to do it
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Gmoney Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 3:02pm
Great thread. We have a brand new prop hanging on the wall, just in case. It will get lapped in for sure.

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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 11:45am
Don,
No problem with thinking of other ways to seat a prop but I'd stay with the lapping. Yes, I'd hate to see someone getting the prop too hot (heat and a slow cool anneals brass alloys). As Eric mentioned the "sweating" is the indicator of how hot you're getting the prop. A first timer may not catch on.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 10:27am
Pete, my thinking was that if they were roughly equal in effectiveness then it would give people another option if they could only do one and already had a propane torch.   I agree its not a good idea to break out the acetalyne torch and heat your new prop until its almost molten so you can push it all the way to the strut.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 10:02am
ah yes, lapping is also recommended, you want at least 80% contact on the surfaces and with blueing the prop is the method to determine the contact, once the contact is achieved then you want to advance the prop onto the shaft, really i was thinking about this and i dont see any reason why you could do the die procedure, lap it and then put the prop in the oven at 400 degrees and then advance your prop quickly. these props do spin engine speed or a tad less so getting it up on the shaft seated is important...thats me though.
but never skip the fitting procedure which includes die and lapping it in, if i had the shaft out, which most of the time i did, I would dangerously put the shaft in the lathe and spin it slowly to lap the prop in
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 8:58am
Don,
The larger the prop is, the harder it is to psychically lap a prop. Imagine trying to handle a prop 3' in diameter or larger. Also, these are slow RPM props. They what them to stay on and within reason don't care about some balance/vibration issues. I'd sure stick with the lapping for a precise fit. You sure wouldn't want to take a CNC prop with all it's precision and distort it by a misfit taper. Keep in mine that I believe it was Acme that came out with the lapping recommendation with the advent of the CNC prop.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: June-03-2012 at 1:28am
Correct me if I'm wrong Eric, by sweating the prop you are makink it expand to push it farther up the taper.   If that's what's happening is it so important to lap it to the shaft?    My thinking here is the leaping make the surface contact perfect, but that doesn't get it farther up the taper, sweating it will but is that a stronger connection in the end. Obviously it's best to do both, but which one is getting you more bang for the buck?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: June-02-2012 at 10:22am
pretty much, we will sweat the props on larger boats, Ive never practiced this in the past but it does seem logical, after its as tight as we can get the prop on with a hammer wrench, we will sweat the prop and now i gather what sweating the prop means, we slowly glaze starting at the blades to heat the prop and then to the hub, the bronze will actually start to sweat as its heated...when i say heat it, i mean flash heat not concentrated, at this point the nut will actually go another 1/2 to 3/4 turn...then it takes a puller to get the prop off.
I did notice on some other boats in the yard that were not sweated and when removing the inner nut against the prop they would be loose because the prop would advance from thrust.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mrwillya Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 6:24pm
Originally posted by C-Bass C-Bass wrote:

My prop on the 85' also fell right off. It wasn't seated at all. The new Acme was lapped in correctly though.

Also...lets see some pics of that Ski Supreme.


I have a couple pics in this thread. I won't post them here to refrain from clogging up this post!

Great boat, I've done a ton of improvements. Come to think of it, I should update that thread with a few of the changes I've made since getting it.

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=22926&PN=1&title=ski-supreme-knowledge-base
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Post Options Post Options   Thanks (0) Thanks(0)   Quote C-Bass Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 6:14pm
My prop on the 85' also fell right off. It wasn't seated at all. The new Acme was lapped in correctly though.

Also...lets see some pics of that Ski Supreme.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 3:23pm
Originally posted by mrwillya mrwillya wrote:


Can you think of anywhere local I can find that? If I can't find a local one, would it be fine to run with my old one?
Thanks

A well stocked hardware or even a home improvement should have 1/4" x 1/4" brass stock. You may need to get a couple feet though. If not brass, go with stainless. Cut a piece and fit it with a file.

You may still be able to use your old key. Turn it 90 degrees and see how it fits the keyway in the shaft and the prop.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 3:05pm
Originally posted by mrwillya mrwillya wrote:

Originally posted by TX Foilhead TX Foilhead wrote:

Get a new key, they're cheap. If the prop is on correctly it shouldn't be easy to get it off the taper, but if you hit or even tapped something with it that may have knoced it loose. The same idea behind using the prop ringer instead of a puller, the right vibration will shake it just enough to make it loose.


Can you think of anywhere local I can find that? I'm looking to get on the water this weekend. If I can't find a local one, would it be fine to run with my old one?

They are easy to find online!

Thanks


Since I've never been to Iowa, not really familiar with what's local. Just a wild guess, but someone who sells farm implements ought to have one or a machine shop that works on those sort of things. (Think John Deere, not Tractor Supply).
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mrwillya Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 2:31pm
Originally posted by Bri892001 Bri892001 wrote:

I'm sure you can reuse the old key if it's not damaged and time is a factor.

543? This is a Left hand rotation prop you know, right?


Ha, yep, I'm a non-CC person right now. I just find this site has the most knowledgeable people concerning these type of boats. I'm the proud owner of a 1985 Ski Supreme which is LH rotation.

Thanks for your help!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 2:25pm
Originally posted by mrwillya mrwillya wrote:

Old topic, I know, but I have a question on this process.

I took off my nut and the prop fell right off, no puller no hammer. From what it looks like here, it should have been tough to remove due to good surface contact of prop on shaft (heh).

I'll definitely be doing the Prussian Blue and compound to ensure it's a perfect fit.

I'm replacing my stock 13x13 with an Acme 543.

Should I be concerned about my key being worn down? Or anything else for that matter.


I'm sure you can reuse the old key if it's not damaged and time is a factor.

543? This is a Left hand rotation prop you know, right?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mrwillya Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 2:12pm
Originally posted by TX Foilhead TX Foilhead wrote:

Get a new key, they're cheap. If the prop is on correctly it shouldn't be easy to get it off the taper, but if you hit or even tapped something with it that may have knoced it loose. The same idea behind using the prop ringer instead of a puller, the right vibration will shake it just enough to make it loose.


Can you think of anywhere local I can find that? I'm looking to get on the water this weekend. If I can't find a local one, would it be fine to run with my old one?

They are easy to find online!

Thanks
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 2:08pm
Get a new key, they're cheap. If the prop is on correctly it shouldn't be easy to get it off the taper, but if you hit or even tapped something with it that may have knoced it loose. The same idea behind using the prop ringer instead of a puller, the right vibration will shake it just enough to make it loose.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote mrwillya Quote  Post ReplyReply Direct Link To This Post Posted: June-01-2012 at 1:50pm
Old topic, I know, but I have a question on this process.

I took off my nut and the prop fell right off, no puller no hammer. From what it looks like here, it should have been tough to remove due to good surface contact of prop on shaft (heh).

I'll definitely be doing the Prussian Blue and compound to ensure it's a perfect fit.

I'm replacing my stock 13x13 with an Acme 543.

Should I be concerned about my key being worn down? Or anything else for that matter.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote kapla Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2011 at 3:20pm
yes, unless you have a splined shaft end like some MC´s..not likely though...hahaha
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Post Options Post Options   Thanks (0) Thanks(0)   Quote drtybrdy9 Quote  Post ReplyReply Direct Link To This Post Posted: July-08-2011 at 3:08pm
Do the newer boats have the same taper that holds the prop on? I recently had a new prop put on the boat by the dealer, who is losing my confidence by the second, and have noticed some vibrations. After seeing this I think that might be the reason.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote horkn Quote  Post ReplyReply Direct Link To This Post Posted: July-01-2010 at 2:03pm
So I see martin74 used the harmonic prop puller. Any thoughts on these?
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Welcome aboard!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote slob02 Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2009 at 12:11pm
I will give it a try and let you guys know how it goes! I never really felt 100% about it before, but could never understand why so many are loose after hitting reverse. I have lapped primary clutches on snowmobiles to get that good clean fit and will give it a try.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: August-30-2009 at 11:03am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by slob02 slob02 wrote:

I too would think it should be tight on the shaft........but of my 93,95, and 97....and a friends 92, 97, and 98...none have stayed tight after hitting reverse??????


Give the lapping and install procedure a try. Your friends should too. I guarantee if done correctly you will not have a loose prop!


Pete's right. If you follow this procedure the only thing that will be loose is the cotter pin and it shouldn't be very loose(slight pivot). I think the castle nut or nylock is a formality when the taper is right.



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