95' Nautique Project ... expanded |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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Here's a link
Gary's test PCM had different dipsticks for different mounting angles etc This 95 example in Joe's boat being relatively level should be pretty straightforward. |
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Duane in Indy
Platinum Member Joined: October-26-2015 Location: Indiana Status: Offline Points: 1578 |
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[QUOTE=KENO]Probably have to do the Gary S oil pan capacity test to check/mark the dipstick QUOTE]
Not familiar with that method. Just measure from the pan rail down to the "full" mark on the dip stick on the red one and transfer that dimension to the new one Normally the full mark is the same on all pans using the dimension from the rail down. ie: it is the distance to the oil below the crank that you need to be concerned with |
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Keep it as original as YOU want it
1978 Mustang (modified) |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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I like the way you think Duane (about the welded drain on the side)
It's got the dipstick port already Just gotta put in the dipstick fitting from the old pan. Joe just needs to find out the brand and application or part number of the blue one from the machine shop and it should be an easy and cheap replacement for certain years of boats. Probably have to do the Gary S oil pan capacity test to check/mark the dipstick
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Duane in Indy
Platinum Member Joined: October-26-2015 Location: Indiana Status: Offline Points: 1578 |
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If the blue pan is readily available but has the drain plug on the bottom and not the side where it is accessible then why not just weld a plug fitting on the side like the red one. Kinda looks like a no brainer for someone with a rusty pan edit: maybe a dip stick port also |
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Keep it as original as YOU want it
1978 Mustang (modified) |
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4112 |
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I put one of these on both my boats along with all my vehicles (except my F250 diesel plenty of room to work under there)
http://www.fumotousa.com |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Dang it don't quote me as to using old farts words
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4112 |
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Not sure why you wouldn’t assemble the motor completely while its on the stand, then connect the tranny and drop it in. That’s what I did and it was a lot easier then climbing in and out and working on your knees.
Drop it in hook up the ground, strainer hose, plug it in, align and done. [/url] |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Good point Ken ... I did notice that when I first installed. My understanding was there was little enough room one may not want to take the chance. While I didn't measure it, seems like there was at least 2 or 2 1/2 inches which as Gary said would be oodles since the difference between the pans is only about 3/4" in height. That would still make it a bit tough to get the drain plug out and it could get a bit messy. But at least we now know it's doable.
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JCCI
1995 Ski Nautique GT40 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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Yep, and he should be able to quantify that "oodle"
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TRBenj
Grand Poobah Joined: June-29-2005 Location: NWCT Status: Offline Points: 21131 |
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Oodles of clearance between the pan and hull in a 95... it’s the 97+ SN’s where they lowered the engine that would be questionable with a pan swap...
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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So Joe..............right about now with the engine in place and not much clutter to get in your way, you ought to be able to tell if the other oil pan would clear the hull in your 95 with a 1.23 PCM
That'd be pretty useful information for some people, since the originals are hard to find. It looks like there's plenty of clearance for either pan |
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MrMcD
Grand Poobah Joined: January-28-2014 Location: Folsom, CA Status: Online Points: 3604 |
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Now add some white paint so it is more patriotic! The 4th of July is coming up soon.
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MrMcD
Grand Poobah Joined: January-28-2014 Location: Folsom, CA Status: Online Points: 3604 |
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As to how the Machine shops are able to use a Sim machine at 400 RPM and not cause damage that answer is straight forward. They use a very high quality assembly lube which buys you some forgiveness on start up. Once that wears off and the oil in the engine supply takes over you had better be turning higher RPM pretty quick..
There are a few companies that make this assembly lube. Sealed Power sells it Part # LL5. This stuff is several times better than Moly lube but also mixes well with oil once oil gets to the part. Today, Comp Cams and others all have their special assembly lube. The LL5 is great on camshafts, Lifters, Engine Bearings, Cylinders,Pistons and Rings. A SIM machine just spins it enough so they can verify Oil Pressure and the load it takes to turn it measured in Amps. History tells them how many amps it takes to spin a 351W or any other engine and they compare it to history. I know a lot of the large Production Machine Shops used to use a SIM machine. Production shops did more than 50 engines per month. My largest did 1,500 Per month. A lot of these larger companies are now out of business, only a few survived after 2001. As these guys folded up a lot of that machine equipment ended up in smaller shops. Knowing what I do about camshaft break in I would still use a SIM test prior to installing an engine if it was available. It catches that 1 in 100 chance of something being off. |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Ok, questions and comments .... Gary is correct, the blue came from the machine shop (paint, not powder) but I did pick the color. I just like the bright blue and it goes better with the bright red than the old school Ford 'baby blue'
Nice explanation about the Sim machine Mark ... as others may have figured out now, the Sims aren't used for engine break-in, only to gauge if there is a potential problem. With a long or short block there isn't a cost effective way to assemble or dummy up the entire engine and then turn the start key to see if there is a problem. Consequently a lot of shops would build the basic block for you and say 'let me know if there's a problem when you fire it up....' Well, that's a lot of work to assemble everything, then try to start it only to discover an issue. I'm sure it doesn't catch everything, but I'd be willing to bet the instances where a problem is found upon initial start is considerably reduced. |
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JCCI
1995 Ski Nautique GT40 |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Wow, a lot has been going on here in the last few days since I've been away
Several comments and questions come to mind reading all of that but first, an update on what I've been doing .... Tomorrow I have a couple of meetings in the morning but after that the weekend will be devoted to getting the ECM installed and connecting as much of the wiring as I can. Then fuel, bilge and plumbing lines. I'd like to also get all the front bolt-on parts installed, or at least a good start on them. |
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JCCI
1995 Ski Nautique GT40 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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I guess you weren't trying to answer my question with your last post Here it is again..................Why is X number of minutes at low rpm then stopping it not a bad thing for the cam? You talk about 3 minutes at 400 rpm, that isn't 1500-2300 as soon as possible for 20 minutes. All those numbers are from your post |
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MrMcD
Grand Poobah Joined: January-28-2014 Location: Folsom, CA Status: Online Points: 3604 |
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There is a list of reasons why break in of cams running non roller cams is more important today..
The parts involved are not the same quality as in 1970 in some cases. Lifers were built better back then. Most parts are better or far better today but not old school lifters. On a new engine initial start the lifters may not spin in their bore.. If they don't spin when the cam lobe strikes them they will first scratch the lifter face and then that lifter will soon cup out. The cam lobe digs the center out of the lifter and the cam lobe wears off. This issue started showing up in mass in the mid 1980's and has been the norm we have to deal with since then. By spinning the new engine at least 1,500 to 2,300 for the first 20 minutes run time the lifters are hit with more speed which has proven to make the lifters spin. If you get them spinning and keep them spinning the cam and lifters break in and will work a full life with no additional attention. Oils have changed, the lifters in the 80's had a hard plate foot on them about 1/8 inch thick. That has been gone for years now. The parts changed and the break in procedure changed with it. The engines will be fine if proper break in is followed. I bet 8 out of 10 would be OK even if the owner did not start it perfectly. I would hate to be the two out of 10 that had cam failure on start up. That ruins your day. Best situation is to have your tune very close to correct before ever attempt in the first start so when it starts you can rev it right away to more than 1,500 and keep it there for the first 20 minutes. Talk to any professional machine shop and they will lecture you on start up procedure . Some do it in house to avoid warranty issues. Cams are not the cause of this issue, cams are hardened in ovens and the cam lobe ends up hardened about 3/8 of an inch deep end to end. It is impossible to have one soft lobe in the middle of a camshaft. I hope sharing this saves people from wrecking brand new properly rebuilt engines. |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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Another curious person might also ask - in the days of production flat tappet engines how did the factory run them in. Fire it up at the end of the production line and let the summer help or the VP’s kids blast them around the lot ? 😮
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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A curious person would have to wonder why this process and the break in rules for a flat tappet cam seem to contradict each other. Why is X number of minutes at low rpm then stopping it not a bad thing for the cam? I'm a curious person |
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MrMcD
Grand Poobah Joined: January-28-2014 Location: Folsom, CA Status: Online Points: 3604 |
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The SIM Test machines were very popular in many high volume machine shops. Rather than start the engine to verify all is well they would spin it in the SIM machine.
Since they have long history with many engines the SIM test gives you a lot of information prior to it going in your vehicle. AMP load to spin the engine is important. If the AMPs go up they start looking for any issues causing drag in the engine. They also check compression and oil pressure in the engine. If I remember correctly the SIM machine spins the engine at 400 RPM. Most times the engines were spun for about 3 minutes. At the end of this test the lifters were all pumped up and they would know that Oil Pressure is good and compression is good. The AMP test tells them if the bearings are all properly sized and seated. If the AMPS are high they pull the engine apart and look for the cause. This test will catch most manufacturing errors or stack up issues a builder might run into. After all this if the engine runs a Non Roller camshaft you still have to break in the camshaft on start up. 20 minutes at 1,500 to 2,300 RPM as soon as possible after initial start up. This is necessary to avoid camshaft failure on start up in the new engine. The lifters and camshaft have to mate to survive. |
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Gary S
Grand Poobah Joined: November-30-2006 Location: Illinois Status: Offline Points: 14096 |
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I'm guessing Joe's powdercoater had absolutly nothing to do with any of this,the engine came from the builder with this paint and this hardware already on it.
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8122pbrainard
Grand Poobah Joined: September-14-2006 Location: Three Lakes Wi. Status: Offline Points: 41040 |
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Paul, It's just the color rendering on your computer! |
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gun-driver
Grand Poobah Joined: July-18-2008 Location: Pittsburgh, Pa Status: Offline Points: 4112 |
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I dont want to get you riled up but your powder coater slightly missed on the shade of blue
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Yeah, he told me they usually include new chrome valve covers and oil pan with their cookie cutter long block crate engines so he nearly always has a ton of the stock ones on hand for times like these. Don't really know where it came from, but glad it was there - it was super dry and windy the day we picked it up.
Anyway my existing pan does have the windage tray - guess there's at least a few parts they re-used from the original engine |
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JCCI
1995 Ski Nautique GT40 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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Thanks Joe
The pan shots look like the temporary one is a Spectra or Dorman like what I had comparison shots of in the linked thread below. Only your pan is prettier Do you have a windage tray in that red pan of yours? Flip it over and take a picture link |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Various shops call it different things, but basically it's an automated machine that rotates the assembly while running oil through. From what I understand, this helps flush out any residual impurities while making sure it all rotates smoothly, etc. The shop that built my Son's diesel last fall does it for all of their engines as well - some shops do, some don't. But I feel it's an extra measure of assurance.
As for the comparison, here you go |
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JCCI
1995 Ski Nautique GT40 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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Nah.............it only goes one way, otherwise the markings would go in opposite directions Some Small Block Ford water pumps for those land based vehicles have the inlet on the left and others on the right and they had different locations for the timing pointer because of that so the markings had to be in different places. I guess you have a more or less "universal" one In the third picture it looks like your pointer is aligned with the 0 on the outermost markings Is that Pioneer the same thickness as your original so you won't have any alignment issues? I know nothing about a sim, so what do they do to it for 30 minutes on this thing?. |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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It's a Pioneer, guess it goes both ways? Shop owner told me after the took it off of the sim they set it at TDC on #1 for me ... make it easier to finish the install. Of course, I got out the scope first thing and confirmed. What was it that Duane had said a few days ago? Trust no one!
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JCCI
1995 Ski Nautique GT40 |
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KENO
Grand Poobah Joined: June-06-2004 Location: United States Status: Offline Points: 10717 |
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I'm more curious about the harmonic balancer with 2( edit make that 3) sets of markings.
I guess when you put it at TDC on #1 you'll know which ones to use It's time for an oil pan comparison picture too by the way while they're both off. |
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gt40KS
Gold Member Joined: August-05-2017 Location: Wichita Kansas Status: Offline Points: 943 |
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Ok, since Ken sparked my drive by asking how things were going I decided to set aside the 3 bids I need to get done this week (at least for a day or two) and get the engine out of the crate and on the stand. Since I know folks are going to ask, here are a few pics of what I have to start with:
Now before any of you eagle eyes comment on my oil pan - Yes, I know it's an automotive and won't work with the boat. I have the original that I had powder coated and am going to swap it tonight. The builder had to install something because he puts his engines on a sim for 30 minutes or so to make sure everything is savvy - he just left it on there for transport & make sure no dirt or debris got in there to contaminate the works. |
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JCCI
1995 Ski Nautique GT40 |
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