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2001 ski natique overheats only under heavy load

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nzltmp View Drop Down
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    Posted: August-24-2023 at 7:36pm
have a 2001 Nautique overheating (light comes on) under heavy load (i.e. pulling adult slalom skier.   It "takes a while" for it to happen. Pulled a 120lb skier and all was well.

replaced impeller (old one was not too worn) and briefly cranked engine...(LOTS of water), checked inlet to trans cooler (no blockage), cleaned strainer (between inlet on bottom of boat and trans cooler).

replacing thermostat tomorrow  but have to believe it opens as engine would overheat rather soon

temp guage on dash reads correctly.. 

ideas??
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Post Options Post Options   Thanks (0) Thanks(0)   Quote KENO Quote  Post ReplyReply Direct Link To This Post Posted: August-24-2023 at 9:24pm
This must be a 2001 with a carburetor otherwise when that light comes on, a fuel injected engine goes into SLOW mode and there's no mention of that happening

The temperature gauge on the dash that "reads correctly", what does it read when the light comes on?




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MrMcD View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote MrMcD Quote  Post ReplyReply Direct Link To This Post Posted: August-24-2023 at 10:24pm
The other possibility is an air leak on the intake hoses.  If the hoses are not all sealed tight you can pull air rather than water and cause mystery overheat issues.  Make sure all clamps are tight and all hoses do not have leaks.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote nzltmp Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2023 at 12:36am
fuel injected.  
Yep, light comes on/audible horn blows, limp mode. We respond immediately to neutral and shutting off engine

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Post Options Post Options   Thanks (0) Thanks(0)   Quote nzltmp Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2023 at 12:38am
hoses are old so will validate hose clamp connections.  good suggestion..thank you
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 91NaughtyQ Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2023 at 8:13am
Originally posted by nzltmp nzltmp wrote:

have a 2001 Nautique overheating (light comes on) under heavy load (i.e. pulling adult slalom skier.   It "takes a while" for it to happen. Pulled a 120lb skier and all was well.

replaced impeller (old one was not too worn) and briefly cranked engine...(LOTS of water), checked inlet to trans cooler (no blockage), cleaned strainer (between inlet on bottom of boat and trans cooler).

replacing thermostat tomorrow  but have to believe it opens as engine would overheat rather soon

temp guage on dash reads correctly.. 

ideas??

DO you have a year model 2001? or a SN 2001.  Could you post a pic or post engine type.  I Think these little details matter.  I originally read it as a 1980s 2001 but you said FI so thinking year model
1991 Ski Nautique
(Previous)1984 Ski Nautique 2001
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Post Options Post Options   Thanks (0) Thanks(0)   Quote gun-driver Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2023 at 4:24pm
My bet is on either 
1) an air leak since it’s fine when not under a heavy throttle 
2) if gauge is reading around 160-180 when the light goes on it maybe the temp sensor.

A temp gun shot around/on the temp sensor area could help with the diagnosis 
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TRBenj View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: August-25-2023 at 4:51pm
An air leak in the plumbing will usually be overcome at speed, rather than exacerbated by it… but a leak at the pump itself would not.

I’d be looking at a restriction or the pump if you can confirm the overheat is real.
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