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PCM Excalibur 330 in a Barefoot nautique

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Ben#155 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: April-02-2012 at 3:51pm
tomorrow i will post some pictures
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Post Options Post Options   Thanks (0) Thanks(0)   Quote uk1979 Quote  Post ReplyReply Direct Link To This Post Posted: April-02-2012 at 9:00am
Originally posted by jskylark1969 jskylark1969 wrote:

Did you shorten the shaft by 3 inches for the 1.23 trans. because that will push the engine forward and there is a mount kit for mounting the Chevrolet in the place of the Ford.


+1 if your using the 1.23 trans
Lets have a go
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Post Options Post Options   Thanks (0) Thanks(0)   Quote jskylark1969 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 10:05pm
Did you shorten the shaft by 3 inches for the 1.23 trans. because that will push the engine forward and there is a mount kit for mounting the Chevrolet in the place of the Ford.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote JoeinNY Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 9:09pm
Originally posted by Ben#155 Ben#155 wrote:





This barefoot was original delivered with ford 351. i'm sure that location of the ski pylon is different when a 454 is used.


I highly doubt it..

Exactly how did you locate the engine in the boat... 4 inches is a lot of movement forward?
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Ben#155 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 6:16pm


Originally posted by Ben#155 Ben#155 wrote:

I need about 4 inch extra.


Leaving the obvious alone...   

I'm glad you know what i mean.



Wow, that's almost a million! I went out for a look; you'll lose a little leg room for the observers and have a tighter passage between the doghouse and the captain's chair, but it looks doable.




[/QUOTE]

This barefoot was original delivered with ford 351. i'm sure that location of the ski pylon is different when a 454 is used.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 2:14pm
Originally posted by Ben#155 Ben#155 wrote:

Yes this helps, thank you!I cant get the bolt out of the lower mounting, so i have to remove the whole mounting first.


Most welcome. I had the aluminum and a stainless bolt; your pylon must be under tension for it to be stuck?

Originally posted by Ben#155 Ben#155 wrote:

I need about 4 inch extra.


Leaving the obvious alone...   

Wow, that's almost a million! I went out for a look; you'll lose a little leg room for the observers and have a tighter passage between the doghouse and the captain's chair, but it looks doable.



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Ben#155 View Drop Down
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 1:54pm
Yes this helps, thank you!I cant get the bolt out of the lower mounting, so i have to remove the whole mounting first.

I need about 4 inch extra.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote BuffaloBFN Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 9:35am
The lower pylon mount should be an aluminum plate with a collar/socket welded to it for the pylon to fit in. The plate tabs are what's glassed in. I'll look for a pic.



This will help?

FWIW-I did a good job with the pylon base, but don't follow what I did here with the bilge pump pad. My stupid human trick here was to put that plywood in upside down. I had to cut it out and re-fit to get it lower.

How far forward does the excal need to go? Would it be possible to shorten the engine end of the shaft a little?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: April-01-2012 at 9:05am
yesterday i pulled out the current engine. I noticed that the i don't have enough space to install the excalibur. the excalibur is a bit longer, i need to move the engine crandle and skipole a bit forwards. can someone tell me how to remove the lower ski pole mount?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: March-11-2012 at 11:43am
Little update;

Engine is rebuild now and has run. These engines has nice camshafts! They sounds very nice! I hope that i can swap the engine in a couple of weeks,
I still need an other prop. I think it will be useless to try my currently 13x13 prop.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TX Foilhead Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 3:15pm
Tim it think that's probably a lot to do with the way the boats are propped and going from a DD to a Vdrive. Vdrives are slow out of the hole, they squat the back end and raise the bow before they start to move much. Having rear balast makes it even worse. I notice how long it takes me to get to the prop wash riding 85 ft of rope, Vdrive always looses that. From there they tend to accelerate more evenly, so the time to riding speed seems about the same if the boats are about the same size.   I would even say that my Excel would out run my DD Centurion from mid 20's to low 40's according to my butt dyno, but that's probably due to the diferent hulls more than the engine placement.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 1:27pm
The last year for the Sport hull was 2002. You were most likely in a 206 or 216 (the latter is a larger boat by 6" and 400 lbs). Unless you verified the prop, thats a question mark as well.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 1:20pm
Well the 2003 I drove and my 2001 are exactly the same set up except for the motor as far as I can tell. The moomba was a v drive.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 12:38pm
Originally posted by Bri892001 Bri892001 wrote:

The Excal 330 has made it's way into some pretty big/heavy V-Drive Wakeboard boats and still performed decently, right?

The Barefoot in question has got to be a lot lighter in comparison, plus it had the advantage of being direct drive.

Yes, thats true... but the heavier boats will be propped accordingly. You can put a pretty small engine in some of these boats and they'll still come out of the hole like crazy with the right prop. My buddy's 3000 lb Shamrock with a 302 comes to mind- that thing jumped out of the hole with a 13x10.5 on it. Most people using the boat that way are unconcerned if you run out of RPM (rev limiter) before you hit the 40mph mark. Propping for all around performance (holeshot+top end) is a bit trickier. As far as GT40 vs. Excal goes, the difference isnt huge, but its definitely measureable. Both are great motors though.

CQ, I think you mean most direct drive CC's with the Excal got the 422, which is mostly true... I know that was the stock prop on the 196 and 206. Not sure if the 216 got a smaller wheel- and I know the 200 got a prop with less pitch when mated to that engine.

I do think the 422 would be a good starting point for the relatively light BFN hull... but everyone's use varies!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quinner Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 12:25pm
Originally posted by TRBenj TRBenj wrote:

Theres definitely a difference, but its a lot more subtle than youre describing, Tim-


Totally agree!

Furthermore needing full throttle for 5 Wakeboarders, something is not right?? Regularly pulled multiple kids (4-6)on ski's/Boards/etc with an Excal which never really posed much of a challenge or required full throttle at the start.

Ben - Most Excal equipped CC inboards came with 422's from the factory, what we had on ours and it was a very good all around prop.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Bri892001 Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 12:13pm
The Excal 330 has made it's way into some pretty big/heavy V-Drive Wakeboard boats and still performed decently, right?

The Barefoot in question has got to be a lot lighter in comparison, plus it had the advantage of being direct drive.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 11:13am
Theres definitely a difference, but its a lot more subtle than youre describing, Tim- until you line the boats up to measure the actual difference. It sounds like you may have been dealing with larger boats with unknown props. Tough to make an apples to apples comparison.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 11:03am
I'm glad I drove a friends 2003 Air Nautique with the 330 about 3 weeks before I got my Air Nautique. We were pulling 5 kids on wakeboards and wakeskates at one time. The 330 took a hair shy of wide open throttle to get them up. Then later the same day, me and three friends were behind another friends moomba with the 330, I didn't think it was going to get the four of us up. I couldn't believe the difference the GT40 has on the bottom end.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 10:54am
Originally posted by quinner quinner wrote:

Originally posted by Tim D Tim D wrote:

The 330 might have good top end, but it doesn't pull out of the hole like a GT40.


Not sure I buy into that statement, have owned and skied/driven 100's of hrs with both an Excalibur and GT-40, both have very similar performance characteristics and either one is a more then capable power plant for any +/- 20 ft Inboard Boat.

Nope, that statement is definitely true. All else being equal (hull, prop), the GT40 will put 1-2 boatlengths on the Excal out of the hole. The Excal will reel it back in at WOT... the Chevy has more lungs up top.

I do agree that both are great motors.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote eric lavine Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 10:07am
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Post Options Post Options   Thanks (0) Thanks(0)   Quote quinner Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 9:40am
Originally posted by Tim D Tim D wrote:

The 330 might have good top end, but it doesn't pull out of the hole like a GT40.


Not sure I buy into that statement, have owned and skied/driven 100's of hrs with both an Excalibur and GT-40, both have very similar performance characteristics and either one is a more then capable power plant for any +/- 20 ft Inboard Boat.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: December-01-2011 at 2:58am
Originally posted by Tim D Tim D wrote:

The 330 might have good top end, but it doesn't pull out of the hole like a GT40.


I don,t have any experience with one of these engines (in ski boats), only with older non feul injected Ford and GM, these engines have almost the same performance.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 8:41pm
That is a true statement, but the 1.23 trans should still give the powertrain an advantage over the original Ford with the 1:1.

I would beg, borrow or steal a prop to avoid buying one before running the boat. Trying to prop an unknown powertrain/hull combination correctly right out of the box will be tough, especially when you throw in the ballast. My guess is that a 422 or similar (12.5x15.5) would be a good starting point, if you had a choice- but anything in the 13x15 or 13x16 range would work for starters.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Tim D Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 8:31pm
The 330 might have good top end, but it doesn't pull out of the hole like a GT40.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 7:59pm
I will use it for wakeboarding mostly, but i don,t want to ballast it continuously. I have some props but not for the 1.23 transmission.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote TRBenj Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 7:47pm
Originally posted by Ben#155 Ben#155 wrote:

Witch would be the best prop to start with 12.5 X 15 ?

Do you have one on hand already, or are you buying new?

What are you going to use the boat for?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 7:38pm


here are some pictures of my other project, i,m planning to put in the 351 engine witch is currently in the barefoot nautique, or maybe is first try the excalibur
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 7:26pm
Witch would be the best prop to start with 12.5 X 15 ?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 7:07pm
Originally posted by Fl Inboards Fl Inboards wrote:

Ben Their just is not an Diagnostic system cable available unless you are a certified dealer of the product that you are servicing to acquire a diagnostic system from Rinda technology's.
Excalibur motors from 2002-2005 ran MEFI-4, with the DBW in 2006 they ran MEFI-4B. 2007 to current run E-control engine management. Their really are not a whole lot of things that can go wrong on these motors that a talented tech cant figure out with a multi meter. I have gotten spoiled with the Diacom system but still keep my multi meter handy in a pinch.
I have generalized service manual for these motors that can be copied at kinkos if you want to pay for the copy and shipping.


At the moment i,m rebuilding the engine and i know that timing of the engine is cam retarded and can't be adjusted as usual. A diagnostic system would be very helpful to adjust this.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote Ben#155 Quote  Post ReplyReply Direct Link To This Post Posted: November-30-2011 at 6:43pm
yes that would be my first option
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