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Hull Distortion !?!

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GarethC View Drop Down
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    Posted: May-21-2008 at 3:19pm
Any of you guys heard of Hull Distortion??

We smashed our boat up on rocks last september, and now after a new prop, a new prop shaft, a new p-bracket, the marina say that our flange plates on the prop shaft and gearbox are not lining up properly. This is apparently due to hull distortion?! I guess a bending of the hull when we crashed....

All they can recommend now is that they drop the engine mounts to line up the flange plates. Which they tried to do but say it needs new mounts too! Which would involve lifting the engine and replacing them - then lowering them.

Either that or it's retirement time for the poor old boat!! Wish we had known this about 6 months ago, instead of paying over £2k on it to get fixed so far!!

Anyone want to ship me over a nice boat from America??
http://www.correctcraftfan.com/diaries/details.asp?ID=2197
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 3:28pm
sounds like they didn't do a very good job installing the other stuff, and are now feeding you a bunch of BS about needing new mounts.

run run away from this clown and find someone else to work on the boat or do it your self.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 3:34pm
Gareth, Did they say anything about the strut? Where was the damage to the boat? New motor mounts sounds like a bunch of BS to me! Sometimes the mounts are stuck but all they need is some penetrating oil. Worst case is a removal to loosen them up. The rest is just standard shaft/engine alignment. The hull distortion would only happen if the stringers broke but I would have to say there would be lots of other damage to the hull before that. They aren't rotted are they? What else did this "marina" "fix"?

Edit: I went back to your "watch the rocks" thread and it sure doesn't sound like you did any hull damage. You drove it back!!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote GarethC Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 4:03pm
Hi

Thanks for the post, yeh we drove it back a good 15/20mins back to the slipway, and the boat was seriously vibrating but as I am a total novice I couldnt say one way or the other.

This marina usually do outboard motors I really dont think they have seen a boat like ours before - they thought our ballast tanks were petrol tanks! I obviously didnt know this before I handed the boat over to them, trouble is the specialist place for correct crafts in the uk is down in england and we are up in scotland.

Originally put it in for a service, then they rebuilt the carb, said a exhaust manifold was leaking, so went to replace that and cracked the whole manifold, so we needed a whole new manifold. Then we bought a new prop and p-bracket and when they went to fit it they realised our shaft was bent. So they custom made a prop shaft and now are saying the thing about the two plates not lining up properly. They say if we run it like it is, then it could damage the shaft again and the p-bracket.

They also wanted me to enquire about another p-bracket where the shaft meets the hull but I was told on this forum that its just packing or something - so that shows how little they know.

They haven't mentioned a strut.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 4:09pm
p-bracket? are you talking about the strut? the support under the boat just forward of the prop that the shaft goes thru?

the piece that goes thru the is called a packing gland.

regardless you should be able to align the shaft your self just read the post in the common section on how to align the prop shaft to the tranny/engine.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GarethC Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 4:38pm
I think they call a p-bracket the same as a cutlass bearing?? With a combination of me not knowing anything and them neither it can be fairly confusing!

I had a look at the post on alignment - would the same actions apply if the two flange plates are about half an inch apart at the moment ?? the prop shaft one is lower than the tranny one. In the pictures it just looks like you should be able to unscrew the nuts and lower the engine a bit to match it up.

Think I will have to go up on saturday and have a proper look at it and get them to explain what it is that they cant do and maybe take some pictures for posting on here.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 79nautique Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 4:51pm
pictures would be a great help for everyone here to offer suggestions to correct your problem. But the mounts should be able to take care of the 1/2" mis-alignment easily. It's going to take some time since it is off so far. But make sure that the shaft is centered in the packing glan, might have to loosen the rubber sleeve/hose that connects the two pieces together to see it though. Talk to them see what they say, take some pictures and post here and then you can regroup with the proper course of action to correct the problem.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: May-21-2008 at 8:45pm
Gareth, Those guys at that so called marina must be smoking something!! This is all pretty basic stuff for a mechanic whether they work on a inboard, outboard or I/O. Hopefully they don't refer to themselves as "technicians"! Have them look at the pictures in Eric's thread on alignment and then you can read the captions to them.

Alignment all starts at the strut (they call it a p bracket) and goes forward. If the strut is bolted on the hull in the correct spot, not bent and with a straight shaft, the shaft should go though the hole in the hull centered. It then goes through the shaft log which is the cast bronze mount that is glassed into the hull. On this, the stuffing box (that Chris mentioned) is connected via the short piece of rubber hose. Now the engine is aligned to the shaft and connected via the coupling.

Did they make the shaft long enough?? If too short, it will be too far aft and will be lower too. Maybe they had a problem converting inches to metric.

Get some pictures. I want to see the hull "distortion" they think happened.

Edit: you should have about 1/2" to 3/4" between the strut and the prop for water flow through the rubber cutlass bearing (it's water lubricated). If less, then it would be a good indicator that they are trying to make a too short shaft work by pulling it forward.


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Post Options Post Options   Thanks (0) Thanks(0)   Quote GarethC Quote  Post ReplyReply Direct Link To This Post Posted: May-22-2008 at 4:45pm
I just phoned a specialist in the uk about this and it made me think, I don't think we have had a new strut (p-bracket) all we have bought is a new prop and a 6x1" bearing that goes over the shaft for the prop to sit on. Then they have made the new prop shaft. So I will go up on saturday and inspect the strut to see if it looks damaged. Will get some pictures too.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote 87BFN owner Quote  Post ReplyReply Direct Link To This Post Posted: May-22-2008 at 5:13pm
Also did they face the coupling on the shaft?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GarethC Quote  Post ReplyReply Direct Link To This Post Posted: July-30-2008 at 10:00pm
Hey Guys

Finally got some pictures uploaded when we got our boat back after we had paid the marina what we owed them for NOT fixing our boat!!

They seem to have lined up the prop and gearbox coupling but by forcing this to line up it now looks like the shaft going through the p-bracket is not lined up properly, it looks like it is going to rub off the top of the bearing, what do you think? Will this break the boat more if we run it like this?

The good news is that when we were towing our boat away from a £3000 bill! a wheel bearing on the trailer gave way and this meant some axle thing was trying to grind/melt on to the wheel hub - so now we have had to fix the trailer too!...after it stopped smoking!

Any advice much appreciated!

Cheers Gareth




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Post Options Post Options   Thanks (0) Thanks(0)   Quote 8122pbrainard Quote  Post ReplyReply Direct Link To This Post Posted: July-31-2008 at 8:10am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Gareth, Those guys at that so called marina must be smoking something!!
Alignment all starts at the strut (they call it a p bracket) and goes forward. If the strut is bolted on the hull in the correct spot, not bent and with a straight shaft, the shaft should go though the hole in the hull centered. It then goes through the shaft log which is the cast bronze mount that is glassed into the hull. On this, the stuffing box (that Chris mentioned) is connected via the short piece of rubber hose. Now the engine is aligned to the shaft and connected via the coupling.


Yup, They don't know what they were don't and it sad because as mentioned before this is pretty logical stuff for a mechanic.

Don't run the boat with the strut out of alignment like it is. It needs to be unbolted and shimmed/resealed so the prop shaft is centered to the hole/log in the bottom of the boat. The the engine will need to be aligned to the shaft.

Sounds like they did give you a shaft!!


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Post Options Post Options   Thanks (0) Thanks(0)   Quote ac505 Quote  Post ReplyReply Direct Link To This Post Posted: July-31-2008 at 4:23pm
Gareth, where is the boat? I'm based in Helensburgh so if you can get the boat over to me (or over to loch Lomond) I can have a look at it for you. I've done a few engine realignments (mastercraft and Nauti) so by no means am I an expert but I get the job done.

Also you may want to get in touch with Charlie Davidson, he is the Mastercraft Tech north of the border, he'll get you sorted.

I am a little concerned that a new propshaft had to be made, they are readily available. Do you know where it was made, WOSE?? Also, would your insurance not cover all the damage to the boat?
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Post Options Post Options   Thanks (0) Thanks(0)   Quote azeus17 Quote  Post ReplyReply Direct Link To This Post Posted: July-31-2008 at 5:03pm
Sounds like you got the shaft, indeed! I had the same problem (hit the rocks) and I had all the running gear replaced (prop, shaft, strut, rudder, coupling, tracking fins), the engine aligned and gel repair for about $4,000. That is just over half of what you paid, and it is not even running!!! Do you have any recourse with them to get any money back? I think you really got screwed!
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Post Options Post Options   Thanks (0) Thanks(0)   Quote GarethC Quote  Post ReplyReply Direct Link To This Post Posted: July-31-2008 at 8:54pm
Yep agreed they truly did us over! They took the boat on not knowing anything about it and then proceeded to make a complete disaster or trying to repair it, if it was not split by 3 people this boat would have taken me to the cleaners!

The boat is still in blackford now, but we could drive it up to helensburgh if you would have a look at it, although I think we may take it to drymen on saturday for someone else to look at it. I did phone charlie about it but we really can't afford to spend much more money on it and I'm guessing he would charge a fair bit. And yes I'm sure insurance would have covered it if we had been sensible enough to have some! I guess our first year boating was always going to give us a steep learning curve and it did!

I wish I did have some recourse with caledonian marine who did the work on the boat but without taking them to the small claims court I can't really think of how I would do it, I would need to prove they were incompetent and stringing me along, which with old boats like this they could probably argue pretty well against it.
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Post Options Post Options   Thanks (0) Thanks(0)   Quote ac505 Quote  Post ReplyReply Direct Link To This Post Posted: August-01-2008 at 8:22am
Gareth, who was your point contact at Caledonian? - my family are quite influential in the yachting world which may help Caledonian see sense....

Check the strut (P bracket) is not bent, if your prop shaft, and prop took a beating, then personally I would have also changed the strut as a matter of course. I had to replace strut, rudder box, propshaft, prop and coupling on my old Mastercraft, think it cost £1000 for parts and a day or so to install and realign.

The good thing for you is that you now have all the parts (minus strut) to effect your repair, realigning the engine is time consuming but provided you are methodical, it can be done by a relative novice.

Let me know how you get on, if you get stuck give me a bell 07802649111, I can have a look at it one evening.
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