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96 SN EFI well after warm up problem

Printed From: CorrectCraftFan.com
Category: Repairs and Maintenance
Forum Name: Engine Repair
Forum Discription: Engine problems and solutions
URL: http://www.CorrectCraftFan.com/forum/forum_posts.asp?TID=47984
Printed Date: April-27-2024 at 4:14pm


Topic: 96 SN EFI well after warm up problem
Posted By: 96SNEFI
Subject: 96 SN EFI well after warm up problem
Date Posted: August-29-2019 at 6:32pm
So now I have it running after replacing the coil and distributor. Go out for a ride. Maybe out for about half an hour. All good just puttering along.

Then I decide to cross some short distance with some more speed. Back comes the problem that started this whole friggin' adventure. It starts to miss and cut and be all kinds of trouble. I pull back the throttle and let it putter along at idle if not a little more and it settles down and runs fine like that. Add throttle again and a few moments later it misses and cuts and even a few popping sounds as I bring back the throttle.

It seems to be a warm problem. I can run it for a bit after it has cooled. Have a ski and all. But to use it after it has become warm...dang.

I doubt it's gas as this has happened now across a couple seasons with newer gas. And I pump out the tank at the end of the season. Would regular gas make this difference? I've run many years on regular.

For other over-heating awareness I don't have a thermostat in. Would that cause this nasty miss/stutter? Why? It has straight lake water flowing through. I watch the exhaust and there's flowing water coming out so the water is circulating.

I'm just frustrated as all get out.

What parts should I be throwing at it now? (other than a chain saw :) ) I do still have a new LPP on hand that I bought for all this nonsense but I haven't installed it yet (whether I need to).

Thanks for any insights.



Replies:
Posted By: Gary S
Date Posted: August-29-2019 at 7:02pm
Well you do need a thermostat in it,a 160. The computer thinks the engine is cold so it's going to make it run rich. Then just don't go replacing parts on a guess. Go get a fuel pressure gauge set and start there. Sounds as if the pumps may not be able to keep up with fuel requirements. Read through the gt40 trouble shooting manual here on the site to get an idea how everything works together.

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http://www.correctcraftfan.com/diaries/details.asp?ID=1711&sort=&pagenum=1&yrstart=1966&yrend=1970" rel="nofollow - 69 Mustang HM SS
95 Nautique Super Sport


Posted By: 96SNEFI
Date Posted: August-29-2019 at 8:51pm
Originally posted by Gary S Gary S wrote:

Well you do need a thermostat in it,a 160. The computer thinks the engine is cold so it's going to make it run rich. Then just don't go replacing parts on a guess. Go get a fuel pressure gauge set and start there. Sounds as if the pumps may not be able to keep up with fuel requirements. Read through the gt40 trouble shooting manual here on the site to get an idea how everything works together.


Thank you for the reply.
At this point I don't really care about running rich. I'm not guessing things. I read a bunch of stuff here and decided on a coil. Runs now. I read about the engine cutting out and that it could be the distributor. And I also read about the relays so I replaced those too. This happened last year as well and I put it off. It is after all a 23 year old boat. I've managed to barely put any money into it in the 13 years I've had it. So I guess it's all catching up to me now.

I'm obviously hoping for you and all the other experienced people to chime in and say oh yeah happens all the time it's this. Replace that and you're golden. :)


Posted By: MrMcD
Date Posted: August-29-2019 at 9:16pm
My 95 did the same thing 4 years ago, I did some reading and got advice on this forum to replace the Oil Pressure sensor and the Coolant sensor.
At the same time in installed a new Thermostat and impeller.
The boat has purred ever since.
The computer has a limp mode if it detects low oil pressure or hot coolant.
As a test it has been reported on here that you can remove the wire attatched to these to sensors and see if this fixes your issue prior to replacing any parts.
My boat only had 99 hours on it when the sensor failed but was 20 years old.
In my case, I wanted it to run right away so I just changed them both.
Certainly put a thermostat in your engine. 160 is correct temp.

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Posted By: 96SNEFI
Date Posted: August-29-2019 at 9:38pm
Originally posted by MrMcD MrMcD wrote:

My 95 did the same thing 4 years ago, I did some reading and got advice on this forum to replace the Oil Pressure sensor and the Coolant sensor.
At the same time in installed a new Thermostat and impeller.
The boat has purred ever since.
The computer has a limp mode if it detects low oil pressure or hot coolant.
As a test it has been reported on here that you can remove the wire attatched to these to sensors and see if this fixes your issue prior to replacing any parts.
My boat only had 99 hours on it when the sensor failed but was 20 years old.
In my case, I wanted it to run right away so I just changed them both.
Certainly put a thermostat in your engine. 160 is correct temp.


Thanks for the reply.
What does the engine do when it's not getting a signal from these sensors?
My oil pressure gauge works...how would that indicate that the sensor is in trouble?
Coolant sensor...well...it's straight lake temp so the temp gauge does move up but barely.
Are you saying you had these after-warm miss/stutter/cut/idle-fine issues and it was these sensors?
I'm a little over 800 or so hours now. I've probably put just 150 or so in my ownership. Yes...barely using it.


Posted By: 8122pbrainard
Date Posted: August-29-2019 at 9:53pm
Originally posted by 96SNEFI 96SNEFI wrote:

What does the engine do when it's not getting a signal from these sensors?.

Originally posted by MrMcD MrMcD wrote:


The computer has a limp mode if it detects low oil pressure or hot coolant.
.


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/diaries/details.asp?ID=1622" rel="nofollow -

54 Atom

/diaries/details.asp?ID=2179" rel="nofollow - 77 Tique

64 X55 Dunphy

Keep it original, Pete
<


Posted By: Gary S
Date Posted: August-30-2019 at 12:23am
Originally posted by 96SNEFI 96SNEFI wrote:

My oil pressure gauge works...how would that indicate that the sensor is in trouble?


Part to far right is pressure sensor only for the gauge. Part in the middle is the low pressure sensor for limp mode- it signals the computer that there is low oil pressure. The computer then limits rpm. Engine uses same type setup for water temp too.



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http://www.correctcraftfan.com/diaries/details.asp?ID=1711&sort=&pagenum=1&yrstart=1966&yrend=1970" rel="nofollow - 69 Mustang HM SS
95 Nautique Super Sport


Posted By: 96SNEFI
Date Posted: August-30-2019 at 12:50am
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

What does the engine do when it's not getting a signal from these sensors?.

Originally posted by MrMcD MrMcD wrote:


The computer has a limp mode if it detects low oil pressure or hot coolant.
.


Thank you for this clarification.
So the irritating as heck miss/stumble/cut only when warm is maybe indicative of it quickly tripping in and out of limp mode? Why would it work fine when not warmed up?

Y'know...this may be something. Earlier in the season I was out cruising at a higher speed when it did this one single lunge down in operation...then picked itself up and continued on its way.
(Although I turned everything off at the destination and then the thing wouldn't start which I attribute to the coil.)

Are these sensors known to fail in old age?

Are they proprietary to PCM or standard Ford automative?


Posted By: 96SNEFI
Date Posted: August-30-2019 at 12:53am
Originally posted by Gary S Gary S wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

My oil pressure gauge works...how would that indicate that the sensor is in trouble?


Part to far right is pressure sensor only for the gauge. Part in the middle is the low pressure sensor for limp mode- it signals the computer that there is low oil pressure. The computer then limits rpm. Engine uses same type setup for water temp too.


Ah. Well then that explains that. One analog for the gauge and one sensor for the computer. Got it. Awesome. Thanks for that.

Edit: Ok so I did a little more searching and found threads about these sensors. I can't say the miss/stumble started at 2800 revs. When I had pulled back the throttle to let it putter at idle or so and let it settle down I would then add throttle again. It seemed to me that it would start to miss/stumble again at around 1500 or so. Not very much but I was aware of it.

In case it was missed above...are these the same sensors used in the automotive side like say a 95 F250 5.8? Kinda like the distributor?



Posted By: MrMcD
Date Posted: August-30-2019 at 4:14am
When it kicks in and puts you in limp mode your engine runs so bad you think you will not make it back to the dock. Mine ran great for quite a while and then bam, ran terrible.
Sputtering acting like it was going to die and huge drop off in power. I seem to remember having trouble getting on plane to get back to the launch.
I did not know at the time to unplug the two sensors to see if they were the cause.
I can say I replaced them and 80 hours later all is still good.
I legitimately overheated once and the system shut me down right away.
It is nice when it works as planned.

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Posted By: KENO
Date Posted: August-30-2019 at 8:31am
Limp mode limits your engine speed to about 2700 ish rpm if the sensors think your oil pressure is less than 5 psi or water temperature is over 200 degrees (some places list it as 210 degrees but let's just say it's getting pretty hot)

If one of the sensors is bad but your oil and water temp are normal, you can drive around all day long at under 2700 ish rpm and everything will be normal.

Hit that magic number of 2700 ish though and it starts stuttering and misfiring until you reduce speed and things will go back to normal

So............if you're sure that oil pressure and water temp are normal (in your case the water temp seems to be low but that won't put you into limp mode) then you find the oil pressure sensor and disconnect the tan/gray wire and find the water temp sensor and disconnect the tan/gray wire (tape the wire ends so they don't contact the block or any other metal on the engine) and the boat will never go into limp mode.

You want to be sure you get the tan/black wires because there are 2 sensors for water temperature along with the sending unit for the gauge on the dash. One sensor feeds the computer to tell it what engine temperature is and the other is for activating the limp mode and has the tan/black wire hooked to it.

Now, take the boat for a ride and see if your problem still exists

This may or may not fix your issue but it'll at least rule out a limp mode issue.

If MrMcD's engine ran like crap at any speed, he had more problems than just a bad sensor   

Based on your edit a few posts back, it's probably not your problem, but it's easy to rule out.



Posted By: KENO
Date Posted: August-30-2019 at 8:41am
Here are a couple of links to threads about going into limp mode.

In the first one, you'l find a good explanation from the GT40 manual of the SLOW system that puts you into limp mode

In the second link Basler the guy who started the thread had a bad oil pressure switch, couldn't go over 2800 rpm, eventually disconnected both wires for oil and water and the boat ran normally.

Don't know if he ever replaced and reconnected them

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=31467&title=engine-check-light" rel="nofollow - link

http://correctcraftfan.com/forum/forum_posts.asp?TID=47537&KW=limp&PN=1&title=rpm-lost-at-2800-pcm-pro-boss-gt40-ski-nautique-96" rel="nofollow - another link



Posted By: 96SNEFI
Date Posted: August-30-2019 at 12:34pm
Thank you KENO. Those were threads that I found. There's a story on the other site as well with an Apex engine..
I think I am closer to MrMcD's general cut-out problem than the magic 2700 problem.
But I'll have a go with pulling the wires today and see what happens.
Even a couple few years ago now I had what I thought was an overheat but maybe it was this sensor limp mode thing.
I was confused earlier with the wire removal. I wondered what would happen removing them and 8122pbrainard quoted it would go into limp mode. But then I read here and elsewhere that the system will work without those sensors connected and that they're just a defense mechanism.

Any thoughts on whether the sensors are standard automotive or do I need to get the PCM ones?


Posted By: MrMcD
Date Posted: August-30-2019 at 2:32pm
When mine failed, I was on the lake in the winter setting the prop shaft packing.
I had just purchased the boat damaged and installed a new shaft. This was supposed to be a shake down cruise. I was afraid I had a major problem.
There were no other boats out there to tow us in. When it started acting up I kept the power on trying to get back to the dock. Oil Pressure and temp were OK by the gauges.
I can't say I tried to run below 2,700. I tried to keep it going and it was sputtering, surging.
Sounded like it was running on 4 cylinders and the power available seemed like 4 cylinders

I reported the issue on this forum and was directed to checking the coolant and oil pressure senders.   I bought those and installed them, also installed a new thermostat and fuel filter.
I also changed the engine oil and tranny oil. One of these items fixed the problem. I believe it was either the coolant or oil pressure sensor.   The problem was solved.
In actual overheat the red light on the dash popped on and it was like the key was turned off, then back on, then off and back on. Engine sputtering.   I was cruising at 3,200 RPM when this happened. In this case I knew at the first sputter what was happening and turned the key off right away, looking at the temp gauge it was at or near 200.
I did not try to run below 2,700 RPM as the priority was to shut down and cool it off for repair.

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Posted By: KENO
Date Posted: August-30-2019 at 5:14pm
Originally posted by 96SNEFI 96SNEFI wrote:

Any thoughts on whether the sensors are standard automotive or do I need to get the PCM ones?


I'd get the PCM sensors if you have a problem

They may have a Ford part number associated with them, but they're only for the marine/industrial division and weren't used on cars and trucks since they didn't have a limp mode


Posted By: 96SNEFI
Date Posted: August-30-2019 at 5:28pm
Originally posted by KENO KENO wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

Any thoughts on whether the sensors are standard automotive or do I need to get the PCM ones?


I'd get the PCM sensors if you have a problem

They may have a Ford part number associated with them, but they're only for the marine/industrial division and weren't used on cars and trucks since they didn't have a limp mode


Thank you.
Wouldn't the limp mode be up to the computer with these as just dumb binary sensors?


Posted By: KENO
Date Posted: August-30-2019 at 5:37pm
Originally posted by 96SNEFI 96SNEFI wrote:

Originally posted by KENO KENO wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

Any thoughts on whether the sensors are standard automotive or do I need to get the PCM ones?


I'd get the PCM sensors if you have a problem

They may have a Ford part number associated with them, but they're only for the marine/industrial division and weren't used on cars and trucks since they didn't have a limp mode


Thank you.
Wouldn't the limp mode be up to the computer with these as just dumb binary sensors?


Something has to tell the computer that it needs to go into limp mode and that's what these 2 sensors do. At 5 psi decreasing the oil sensor completes a circuit to ground and at 200ish the same happens with the coolant sensor.

When that happens the smart computer limits speed to 2700ish rpm at which point it stutters and runs like crap but under 2700ish it'll run OK again.


Posted By: Gary S
Date Posted: August-30-2019 at 6:10pm
The water temp is an Index 8039014 210 degree. The oil pressure switch has no manufacture name just the numbers 15 and 10098

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http://www.correctcraftfan.com/diaries/details.asp?ID=1711&sort=&pagenum=1&yrstart=1966&yrend=1970" rel="nofollow - 69 Mustang HM SS
95 Nautique Super Sport


Posted By: KENO
Date Posted: August-30-2019 at 7:08pm
One other thing about those two switches.

When either switch activates it'll cause that red warning light right in the upper middle of your dash to light up telling you that you have high coolant temperature or low oil pressure.................if the light isn't burnt out


Posted By: 96SNEFI
Date Posted: August-30-2019 at 7:36pm
Originally posted by KENO KENO wrote:

One other thing about those two switches.

When either switch activates it'll cause that red warning light right in the upper middle of your dash to light up telling you that you have high coolant temperature or low oil pressure.................if the light isn't burnt out


If that's a part of the test then no I don't get that.
I've just done these on-water tests.
Disconnected oil pressure switch as shown by Gary S,
Ran - miss/stumble.
Disconnected water temperature switch on top forward starboard with the two wires.
Ran - miss/stumble.
The light lights up on start but not with these tests.
Rats.

So back to an earlier idea of starving for fuel. Why does this problem show itself after getting warm and not just always once up into higher revs? Once it decides that that's how it'll behave then it's reproducible. It seems to take a bit to get there as I had run it a bit just on the lift and it didn't do it (with no load of course).
I think I'll get a fuel pressure gauge doodad and see what I get from that. What am I supposed to see for pressure at idle and then running at revs?
I also have a fuel pump on hand but not yet installed.

Thanks always folks. Still frustrated as heck. Shouldn't I be able to cruise uninterrupted without a care in the world until the gas runs out. :)


Posted By: MrMcD
Date Posted: August-30-2019 at 9:03pm
I connect one of my AC hoses from my freon gauges, these hoses connect to the fuel pressure test gauge and to most fuel pump test ports on the fuel rail top of your engine.
The long 5" hose allows you to route it forward and observe pressure while you drive the boat. You need to know pressure as you idle, accelerate and durring your failure mode.
Edit, I worked on a Ford 5.4L recently and I needed an adapter to connect to my AC hose to the fuel rail.
I will have to look at my GT40 and verify what connector it has.
Did you check the anti siphon valve at the gas tank, it can choke out fuel flow when it fails.
I think the 96 GT40 uses the fuel pump module, there is a short fuel hose inside the module that can split and cause pressure issues also.
Once you know if you have a good fuel supply it will at least rule out many things.

Running all the time in an efi engine without a thermostat could leave your engine in cold start mode all the time. This would leave you over rich and waste fuel. Not a good idea.

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Posted By: 96SNEFI
Date Posted: August-30-2019 at 9:19pm
Originally posted by MrMcD MrMcD wrote:

I connect one of my AC hoses from my freon gauges, these hoses connect to the fuel pressure test gauge and to most fuel pump test ports on the fuel rail top of your engine.
The long 5" hose allows you to route it forward and observe pressure while you drive the boat. You need to know pressure as you idle, accelerate and durring your failure mode.
Edit, I worked on a Ford 5.4L recently and I needed an adapter to connect to my AC hose to the fuel rail.
I will have to look at my GT40 and verify what connector it has.
Did you check the anti siphon valve at the gas tank, it can choke out fuel flow when it fails.
I think the 96 GT40 uses the fuel pump module, there is a short fuel hose inside the module that can split and cause pressure issues also.
Once you know if you have a good fuel supply it will at least rule out many things.

Running all the time in an efi engine without a thermostat could leave your engine in cold start mode all the time. This would leave you over rich and waste fuel. Not a good idea.


Thanks
I have run without the thermostat due to being concerned that I'm overheating what with these shenanigans.
I'll need to investigate how to check the anti-siphon valve. Sounds like surgery. A long time ago I wanted to get at the plumbing in and around the tank and found it rather onerous not wanting to break things so gave up.
It does have the FCC canister with a little pump and filter inside. I remember that little hose. I guess I could have a look but I'm just about ready to say screw it and put the thing away for the winter. I have other things the spouse needs me to do than fartin' around with a stupid boat and throwing money and time at it looking for the quicker fix.

Like I said earlier, I'm not concerned about wasting fuel right now as I just want the thing to be bl@@dy reliable. My one and only ski this year and it died on me shortly before the dock and I had to swim the rest of the way in. Sucks. The season is running out.
If I wasn't 4 hours from a dealer it would long since have been in the shop.


Posted By: Gary S
Date Posted: August-31-2019 at 12:38am
Originally posted by 96SNEFI 96SNEFI wrote:

Disconnected water temperature switch on top forward starboard with the two wires.


This has me wondering. Do you have any pictures? The water temp sensor your looking for only has 1 wire.......

https://www.nautiqueparts.com/product/water-temperature-switch-1-2inch-npt-pcm-gt40-and-apex-mpi-r020014a/" rel="nofollow - This is what it should look like

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http://www.correctcraftfan.com/diaries/details.asp?ID=1711&sort=&pagenum=1&yrstart=1966&yrend=1970" rel="nofollow - 69 Mustang HM SS
95 Nautique Super Sport


Posted By: 96SNEFI
Date Posted: August-31-2019 at 12:50am
Originally posted by Gary S Gary S wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

Disconnected water temperature switch on top forward starboard with the two wires.


This has me wondering. Do you have any pictures? The water temp sensor your looking for only has 1 wire.......

https://www.nautiqueparts.com/product/water-temperature-switch-1-2inch-npt-pcm-gt40-and-apex-mpi-r020014a/" rel="nofollow - This is what it should look like


Thanks for asking for clarification.
The GT40 book indicated it's the one up top, not the one on the top of the water pump. I read somewhere here that it's the 2-wire one. The 2-wires attach to the same post. The water pump one had one light tan wire.
Or I completely misunderstood something. Not the first time.


Posted By: KENO
Date Posted: August-31-2019 at 8:40am
I agree with Gary, if it had 2 wires, it's the wrong one

There's been some misleading stuff posted over the years

Look at the second post in the link below with the picture from the manual, Each sensor has a tan/black wire. The link was posted earlier in this thread but here it is again.

But, like you're thinking, it's probably not your issue since the red light doesn't come on when you have the issue and the engine speed is lower than 2700 ish.

As far as the light , it comes on when the switch thinks there's a problem, and with the wires disconnected, it'll never come on.

At startup it lights up because you have no oil pressure when you first turn the key to the RUN position on the way to the START position

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=31467&title=engine-check-light" rel="nofollow - link



Posted By: KENO
Date Posted: August-31-2019 at 8:54am
I think I'd put the thermostat back in and get a fuel pressure gauge for a fuel injected engine. It'll have the right fittings supplied with it.

Also check the anti siphon valve like mentioned. It's pretty easy to find right where the fuel line connects to the tank. Don't stop there though, pull out the suction line from the tank and see if it's plugged up with junk.

You'll read various different things about whether there's a screen at the bottom of the line in the tank. The only way to know what you have is to pull it and look at it and ensure the line and the anti siphon valve are both clear. If there's no screen junk just gets sucked up the line and plugs the anti siphon valve

It's given plenty of people fits because they didn't check the line and valve and instead they replaced one or both fuel pumps and didn't resolve their problem till they eventually got to looking at the valve and suction line.

So in big capital letters .....CHECK THE VALVE AND THE SUCTION LINE IN THE TANK

The pumps aren't gonna have good discharge pressure if the suction side is restricted

You can find specs for fuel pressure in the manual on page 4-1


Posted By: KENO
Date Posted: August-31-2019 at 9:12am
The link below has some pictures of a clogged/restricted suction line. His anti siphon valve was clear but the suction was a mess, so look at both.

There's a link in there to his thread on Planet Nautique too with more info

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=47685&title=97-sport-loses-fuel-pressure-after-running-a-while" rel="nofollow - link



Posted By: KENO
Date Posted: August-31-2019 at 9:36am
And here's another link with some info

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=47869&KW=anti+siphon&title=fuel-tank-pickup" rel="nofollow - link

And if you follow the links in the linked thread above you'll find a thread started by you in 2014 asking about accessing the valve and screen.

It doesn't say if you ever checked them though


Posted By: Aengenend
Date Posted: August-31-2019 at 9:46am
We had something similar on a friends 1995 GT-40..

Once some 20 years ago the low pressure pump had a bolt missing and was sucking in air, therefore not filling the fuel control cell fast enough to maintain high speeds for prolonged times. When the issue came up and rpms were lowered for a while all was good until some longer high rpm runs.

This season the low pressure pumps vanes were not smooth enough anymore to suck fuel from the tank through the anti siphon valve, we turned all the vanes around so the running surface was new again, primed the pump by sucking the air out trough a clear plastic hose by mouth and all is good for a couple of years ( hopefully another 24 since it's the oem pump from 1995...)

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SN 93, Pro Boss HO, GT-40P, ACME 422


Posted By: 96SNEFI
Date Posted: August-31-2019 at 10:55am
Originally posted by KENO KENO wrote:

And here's another link with some info

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=47869&KW=anti+siphon&title=fuel-tank-pickup" rel="nofollow - link

And if you follow the links in the linked thread above you'll find a thread started by you in 2014 asking about accessing the valve and screen.

It doesn't say if you ever checked them though


I went about wanting to check all that but with the age and the plastic tank and the hose that didn't want to reasonably come off...I didn't want to break things and make the job bigger so I gave up. At least I have a better idea of what it looks like as a reminder after all this time.
Drooping shoulders and head, shuffling off with defeat...ok fine...I'll have at it again :) If it breaks stuff then the season is over anyway.
It seems then that the GT40 book is wrong if the SWITCH is the one at the pump and not whatever that is up top that it says. Or again...I misinterpreted. Not the first time.

Aengenend: I think I would prefer just replacing the pump. But I'll be looking at the tank parts before then. I don't really want to have gas everywhere but there it is.

Thanks again KENO and your input Aengenend. I won't be doing this until next week sometime. Not even testing the other water sensor switch unplugged. But no, I don't think I'm getting limp mode from all this.


Posted By: tryathlete
Date Posted: August-31-2019 at 11:16am
Fuel pressure readings will be very good to know at the starvation point. Could be as simple as a collapsed fuel line or the anti-siphon valve, but whatever it is, I hope you find it quickly!


Posted By: MrMcD
Date Posted: August-31-2019 at 3:57pm
Keno, nice write ups.   Your tips should get him back in action.
You seem to have full access to old threads. I was trying last night to go back and find the threads from my repair in 2014 and could not find them. Searching google and this site no luck. It looks like our information is not stored forever but drops off after about 2 years?

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Posted By: 96SNEFI
Date Posted: August-31-2019 at 3:58pm
Wow. That PN thread sounds exactly like my story. Thanks for finding that. This is another of the problem I have with searching. I have no recollection of seeing that thread in my travels trying to figure this out.
I got the gauge but I'll have another more insistent look at the fuel lines and such at the tank. Maybe I'll cut the hose and slice the rest off the barbed fitting.
Wed or Thu next week.
Thanks everybody. I'll update the saga after if I'm at all successful.


Posted By: KENO
Date Posted: August-31-2019 at 8:44pm
Originally posted by MrMcD MrMcD wrote:

Keno, nice write ups.   Your tips should get him back in action.
You seem to have full access to old threads. I was trying last night to go back and find the threads from my repair in 2014 and could not find them. Searching google and this site no luck. It looks like our information is not stored forever but drops off after about 2 years?


I most always use Google to search the site, there's no time frame involved.

You can find stuff all the way back to the beginning of CCF.

Sometimes you have to be stubborn, pigheaded, try a million different key words to search for and then just plain get lucky

Here's one of your first ones in the link down below Mark. I searched "correctcraftfan MrMcD first post" and after about way too many minutes of clicking on the different results came up with what's in the link Actually I think it was the first since you joined on 1/18/14 at 6:41 PM and wrote the post in the link the same day at 7:11 PM

It also says you joined with a different user name originally which might make it a real challenge finding that very first post unless you remember the original user name

http://www.correctcraftfan.com/forum/forum_posts.asp?TID=32748&title=prop-shaft-repair-thanks" rel="nofollow - link


Posted By: KENO
Date Posted: August-31-2019 at 8:47pm
Originally posted by 96SNEFI 96SNEFI wrote:

Wow. That PN thread sounds exactly like my story. Thanks for finding that. This is another of the problem I have with searching. I have no recollection of seeing that thread in my travels trying to figure this out.
I got the gauge but I'll have another more insistent look at the fuel lines and such at the tank. Maybe I'll cut the hose and slice the rest off the barbed fitting.
Wed or Thu next week.
Thanks everybody. I'll update the saga after if I'm at all successful.


You got that last sentence "not quite right"

It should be "I'll update the saga whether I'm successful or not, so you guys can keep trying to help if I need it"

I think you just might find the issue in the fuel system


Posted By: 96SNEFI
Date Posted: August-31-2019 at 9:27pm
Originally posted by KENO KENO wrote:


You got that last sentence "not quite right"

It should be "I'll update the saga whether I'm successful or not, so you guys can keep trying to help if I need it"

I think you just might find the issue in the fuel system


Yer right! I will either way.
I'm more than a little worried that I might break something plastic so we'll see how I feel when I'm looking at it.


Posted By: Jonny Quest
Date Posted: August-31-2019 at 10:27pm
I have a 1994 and I'm guessing that your fuel tank is similar to mine. When I pulled the fuel tank out of my SNOB, there was a whole lot of tugging, twisting, pulling and swearing. At first, I thought that I was going to break something off - for sure. Nope. That tank is bomb-proof. The old hoses can really be a bugger to remove, but they finally came off with the proper amount of persuasion.

Good luck.

JQ

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Current
2003 Ski Nautique 206 Limited

Previous
2001 Ski Nautique Open Bow
1994 Ski Nautique Open Bow

Aqua skiing, ergo sum


Posted By: gun-driver
Date Posted: August-31-2019 at 11:06pm
Remove the filler neck (the chrome part) out of the hose it will make life soooo much easier.


Posted By: 96SNEFI
Date Posted: August-31-2019 at 11:26pm
Hoary crap! Iirc the anti-siphon and pick up are top front center. Do I have to pull the whole shebang out?



Posted By: gun-driver
Date Posted: August-31-2019 at 11:32pm
On my '95 SN I found it easier to slide the whole thing out.
That would also be a good time to repack the rudder while the tank is slid forward.


Posted By: 96SNEFI
Date Posted: September-01-2019 at 1:19am
Originally posted by gun-driver gun-driver wrote:

On my '95 SN I found it easier to slide the whole thing out.
That would also be a good time to repack the rudder while the tank is slid forward.


I did that a bunch of years ago by reaching under and dropping the rudder and approaching it that way.


Posted By: Jonny Quest
Date Posted: September-01-2019 at 1:28am
Originally posted by 96SNEFI 96SNEFI wrote:

Hoary crap! Iirc the anti-siphon and pick up are top front center. Do I have to pull the whole shebang out?


Bite the bullet...pull the tank out. Do it right. And while you're at it.....it's a good time for rudder maintenance as mentioned above. As long as the tank is out, it may be a good time to change-out your fuel sending unit (particularly if the original unit is still in the tank). Some guys here may disagree about replacing certain parts before they fail, but since getting the tank out is such a bugger, you can take advantage of the opportunity. Fuel sending units are not too expensive and can be kinda fickle as to when they decide to fail.

JQ

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Current
2003 Ski Nautique 206 Limited

Previous
2001 Ski Nautique Open Bow
1994 Ski Nautique Open Bow

Aqua skiing, ergo sum


Posted By: MrMcD
Date Posted: September-01-2019 at 2:36am
Keno, you did find the first post Thanks. I will look some more. The post you found was Jan 2014, later that month I water tested and discovered the issues with the electronics.
Engine was shutting down or in limp mode.   That was fixed for good with the replacement of those sensors although as mentioned, it also got the oil change, new fuel filter at the same time.

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Posted By: 96SNEFI
Date Posted: September-04-2019 at 8:00pm
Ok. So I got the check valve or anti-siphon valve or ball valve off the hose connection...that other little brass piece attached to the tank attachment that a picture somewhere indicated. Undoing the clamp allowed the fitting to turn inside the hose.

Luckily the little screen fell out to somewhere where I happened to see it. I take the thing off and look inside yup a check valve. Looking around oh look at that a little screen.
There was some fibrous-ish looking material in it but I wouldn't say it was much or clogged. The screen itself had some other lightly caked material that maybe could restrict flow. Maybe the fibrous stuff and the material are enough?

What is the pipe sealant used on these fittings? I'm guessing not plumbing teflon tape...unless that could be used? It seems sorta like plumbers putty.

I tried to get the tank fitting off. Was able to un-do the larger nut but I don't know how the 90° thing comes out. I can move it slightly left to right but I don't know how it attaches.

Can I place the screen inside the recipient end and then screw in the brass check valve fitting? Would that crush and mangle the screen? Or would they figure each other out? The screen fits very nicely inside the check valve side sticking out about 1/4". But it doesn't want to stay there upon attempting to screw it in.

Thanks for the continuing help on this long drawn out saga.



Posted By: Gary S
Date Posted: September-04-2019 at 8:30pm
I personally would leave the screen out. There is another screen in the low pressure pump,it will be good enough to catch any junk. When you remove the pump from its bracket the top of the pump can be taken off by removing the mounting studs. The screen is under it. 95’s and I think some 96’s had a throw away fuel filter mounted just before the LP pump as well,it might be a good idea

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95 Nautique Super Sport


Posted By: 96SNEFI
Date Posted: September-04-2019 at 8:36pm
Originally posted by Gary S Gary S wrote:

I personally would leave the screen out. There is another screen in the low pressure pump,it will be good enough to catch any junk. When you remove the pump from its bracket the top of the pump can be taken off by removing the mounting studs. The screen is under it. 95’s and I think some 96’s had a throw away fuel filter mounted just before the LP pump as well,it might be a good idea


Well yeah...there's that honkin' big filter inside the FCC that wraps around the little pump inside of it. Oughtn't that to do all the filtering requirements? Or does the fuel really need to be filtered before it hits the outer pump?


Posted By: 8122pbrainard
Date Posted: September-04-2019 at 9:41pm
Originally posted by 96SNEFI 96SNEFI wrote:

What is the pipe sealant used on these fittings? I'm guessing not plumbing teflon tape...unless that could be used?

Teflon tape would be my choice. There's not many things that will attack it and gas will not. I'm not aware of any pipe thread compound that will not be affected by gas. Blue Monster maybe.

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Posted By: 96SNEFI
Date Posted: September-05-2019 at 7:10pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

What is the pipe sealant used on these fittings? I'm guessing not plumbing teflon tape...unless that could be used?

Teflon tape would be my choice. There's not many things that will attack it and gas will not. I'm not aware of any pipe thread compound that will not be affected by gas. Blue Monster maybe.


The intertubes is a fickle thing. I've read elsewhere to not use teflon plumbing tape on fuel fittings. I found some Permatex #2 on hand and used that.

So the update:
The saga seems to have ended. I just ran about 6 miles straight with a couple idle speeds and up to 4K and 3500 and 3K and back and forth revs...nary a miss (that I could detect).
It would indeed seem that a little bit of some unknown fluff and some slightly built-up gunk in the screen caused all of this. Perhaps not even to do with being warm but that was a pretty good test run that did NOT repeat the problem.

I did not detect any leakage at the fitting with the #2 goop.

It would seem that the coil was coincidental with this issue and that it was probably unnecessary to replace the distributor. Oh well.

Next year I'll put that thermostat back in and see what the temperature does while hot and running. I probably have some other issues (like water having unknowingly been spraying in the doghouse and wetting the carpet on the outside starboard side during this run). I suspect I probably have one or more cracked heads...but no water evidence in the oil yet.

Thank you everybody for your patience and input and ideas.


Posted By: KENO
Date Posted: September-05-2019 at 8:24pm
Nothing at all wrong with Permatex 2.

Glad things are good right now

Be optimistic and tell yourself the water is from the water pump seal leaking   


Posted By: 8122pbrainard
Date Posted: September-05-2019 at 9:06pm
Originally posted by 96SNEFI 96SNEFI wrote:

The intertubes is a fickle thing. I've read elsewhere to not use teflon plumbing tape on fuel fittings. I found some Permatex #2 on hand and used that.

Keep an eye on that fitting for a while. Permatex #2 only "resists gasoline, oil and grease" per their site. Teflon tape is rated ".A-Excellent" resistance.

I have a feeling what you found regarding not using tape on fuel fittings refers to flare and compression fittings?

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Posted By: 96SNEFI
Date Posted: September-05-2019 at 9:55pm
Originally posted by 8122pbrainard 8122pbrainard wrote:

Originally posted by 96SNEFI 96SNEFI wrote:

The intertubes is a fickle thing. I've read elsewhere to not use teflon plumbing tape on fuel fittings. I found some Permatex #2 on hand and used that.

Keep an eye on that fitting for a while. Permatex #2 only "resists gasoline, oil and grease" per their site. Teflon tape is rated ".A-Excellent" resistance.

I have a feeling what you found regarding not using tape on fuel fittings refers to flare and compression fittings?


No it was NPT type fittings. Something about the teflon possibly flaking off and plugging up injectors or something.

But I will be keeping an eye on it anyway.

Thanks


Posted By: 96SNEFI
Date Posted: September-05-2019 at 9:57pm
Originally posted by KENO KENO wrote:

Nothing at all wrong with Permatex 2.

Glad things are good right now

Be optimistic and tell yourself the water is from the water pump seal leaking   


It's possible that after I saw the water, I lowered the lift back down and ran it a bit and maybe possibly saw dripping from the RWP.


Posted By: 8122pbrainard
Date Posted: September-05-2019 at 10:14pm
Originally posted by 96SNEFI 96SNEFI wrote:

Originally posted by 8122pbrainard 8122pbrainard wrote:

I have a feeling what you found regarding not using tape on fuel fittings refers to flare and compression fittings?

No it was NPT type fittings. Something about the teflon possibly flaking off and plugging up injectors or something.
Thanks

Yes, I agree that with sloppy improperly applied tape, strands can foul any system including water.

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